3.2L - Engine Mechanical, Engine Code(S): BHE

• 00 General, Technical data
  • Technical data
    • Engine number
    • Engine data
• 10 Engine - Assembly
  • Engine, removing and installing
    • Engine, removing and installing
    • Engine and transmission, separating
    • Engine, securing to engine stand
  • Engine mountings, adjusting
    • Engine mountings, checking and adjusting
• 13 Engine - Crankshaft, Cylinder block
  • Engine, disassembling and assembling
    • Poly V-belt, component overview
      • Notes
      • Poly V-belt routing
    • Poly V-belt, removing and installing
    • Vibration damper, removing and installing
    • Bracket for ancillary units, removing and installing
      • Removing
      • Installing
  • Sealing flanges and flywheel, removing and installing
    • Sealing flanges and flywheel, removing and installing
    • Crankshaft oil seal - vibration damper end, replacing
    • Front sealing flange, removing and installing
    • Timing chain covers & dual mass flywheel, assembly overview
    • Dual mass flywheel, removing and installing
    • Crankshaft needle bearing, removing and installing
    • Crankshaft oil seal - timing chain end, replacing
  • Camshaft drive
    • Upper cover for camshaft timing chain, component overview
    • Oil seals in upper cover for camshaft timing chain, removing and installing
    • Timing chain, component overview
      • Notes
      • Marking rotation direction of timing chains
    • Camshaft timing chain, removing from camshafts
    • Drive chain for valve gear and camshaft timing chain, removing and installing
  • Crankshaft, removing and installing
    • Crankshaft, removing and installing
    • Crankshaft, component overview
      • Notes
      • Removing and installing sensor wheel
      • Installed location
      • Tightening torques
      • Crankshaft dimensions
  • Pistons and connecting rods, disassembling and assembling
    • Pistons and connecting rods, component overview
      • Notes
      • Checking piston ring gap
      • Checking ring to groove clearance
      • Checking piston
      • Checking cylinder bore
      • Installing piston with tool T10147
    • Piston and cylinder dimensions
• 15 Engine - Cylinder head, Valvetrain
  • Cylinder head, removing and installing
    • Cylinder head, removing and installing
    • Cylinder head, component overview
      • Notes
      • Checking cylinder head for distortion
    • Cylinder head cover, removing and installing
    • Intake manifold, removing and installing
    • Cylinder head, removing
    • Cylinder head, installing
    • Compression, checking
  • Valve gear, servicing
    • Valve gear, servicing
    • Valve gear, component overview
      • Notes
      • Camshaft identification
      • Installed position of bearing caps for camshafts
      • Disassembling and assembling valve timing housing
      • Checking filter of valve timing housing for dirt
      • Valve dimensions
    • Camshafts, removing and installing
    • Camshaft axial clearance, checking
    • Valve stem oil seals, replacing
    • Valve guides, checking
    • Valve seats, machining
      • Notes
      • Calculating maximum permissible machining dimension
      • Machining intake valve seat
      • Machining exhaust valve seat
• 17 Engine - Lubrication
  • Lubrication system components, removing and installing
    • Lubrication system components, removing and installing
    • Lubrication system, component overview
      • Notes
      • Removing and installing oil return valve
      • Removing and installing oil spray jet
      • Removing and installing Oil level thermal sensor -G266-
    • Sump, removing and installing
    • Oil filter bracket, component overview
      • Notes
      • Installed position of oil seal and plastic element in oil cooler
    • Oil filter bracket, removing and installing
    • Oil pump, component overview
      • Notes
      • Checking backlash
      • Checking axial clearance
    • Oil pressure and oil pressure switch, checking
    • Engine oil, general information
    • Oil level, checking
• 19 Engine - Cooling system
  • Cooling system components, removing and installing
    • Cooling system components, removing and installing
    • Cooling system, component overview
    • Cooling system, draining and filling
    • Coolant pump, removing and installing
    • Thermostat housing, component overview
    • Thermostat housing, removing and installing
    • Thermostat housing, checking
    • Coolant pipe, removing and installing
    • After-run coolant pump -V51-, removing and installing
    • Radiator and coolant fan, component overview
    • Radiator, removing and installing
    • Cooling system, checking for leaks
      • Notes
      • Pressure relief valve in filler cap, checking
    • Coolant fan -V7- and Coolant fan -2- -V177-, removing and installing
• 26 Exhaust system, Emission controls
  • Exhaust system, servicing
    • Exhaust system, servicing
    • Exhaust system, component overview
      • Notes
      • Installed position of front clamp
      • Installed position of rear clamp
      • Aligning catalytic converter
    • Center and rear muffler, separating
    • Exhaust manifold, removing and installing
    • Front exhaust pipe, removing and installing
    • Exhaust system, aligning free of stress
    • Exhaust system, checking for leaks
  • Secondary air system, servicing
    • Secondary air system, principle and function
    • Secondary air system, component overview
      • Notes
      • Installed location of Secondary Air Injection (AIR) pump relay -J299-
    • Combination valve for secondary air system, checking for proper operation and leakage
    • Combination valve for secondary air system, removing and installing
    • Secondary air injection pump, removing and installing