Maintenance And General Information - Repair Instructions

• 00..... Lifting vehicle with a lifting platform
• 00...... Notes on Using Repair Instructions, Technical Data, Tightening Torques
• 00...... Raising vehicle with trolley jack (vehicle equipped with jacking point)
• 00..... Symbols used and information in repair instructions
• 00 00... Battery: check acid level, top up with distilled water if necessary. If necessary, recharge battery.
• 00 00... Battery: check display (magic eye); if necessary, recharge battery
• 00 00... Body and underbody: checking for corrosion and damage
• 00 00... Body and underbody: checking for corrosion and damage - except cavities
• 00 00... Brake and clutch hydraulic system: checking fluid level, topping up if necessary
• 00 00... Brake hydraulics : checking fluid level, topping up if necessary
• 00 00... Brake lines and connections: visual inspection for leaks, damage and correct position
  • Check brake lines and connections
• 00 00... Changing automatic transmission fluid
• 00 00... Changing brake fluid
• 00 00... Changing coolant
• 00 00... Changing differential oil
• 00 00... Changing engine oil and oil filter
• 00 00... Checking coolant level In event of topping up: checking concentration
• 00 00... Checking hand brake lever travel, adjusting according to setting specifications if necessary
  • Checking parking brake
• 00 00... Checking horn, headlight flashers and hazard warning system
  • Horn
  • Headlight flasher
  • Hazard warning system
• 00 00... Checking instrument and indication field lighting
  • Instrument lighting
  • Indication field lighting
• 00 00... Checking instrument and indication field lighting, heater blower
  • Instrument lighting
  • Indication field lighting
  • Heater
• 00 00... Checking lighting system
  • Exterior lights
  • Engine compartment/luggage compartment lights
  • Interior lights
• 00 00... Checking roadworthiness
• 00 00... Checking steering for zero play Steering tie rods and axle joints, steering gear, sleeves, flexible disk: checking condition
• 00 00... Coolant hoses: visual inspection for leaks. Checking coolant level and concentration, topping up if necessary
• 00 00... Diagnostic brief test
• 00 00... Engine oil service
• 00 00... Exhaust system: checking condition, suspension, for leaks
  • Condition
  • Routing
  • Mounting
  • Leaks
• 00 00... Fault memory interrogation
• 00 00... Front and (if necessary) rear disk brake linings: remove and install, check total thickness. Clean brake shafts. If necessary, replace linings. Brake disks: Check surface and thickness. Grease wheel centering mount on alloy wheels
• 00 00... Front and rear brake linings: checking lining thickness with measuring gauge. If linings are replaced: cleaning brake shafts, checking brake disk thickness and surface, applying grease to wheel centering on alloy wheels. If rear linings are replaced: checking parking brake linings
  • Notes
  • Additional tasks when changing rear linings
• 00 00... Fuel lines, hoses and tank(s): visual inspection for routing, condition and leaks
• (00 00... Heating/air conditioning: replacing microfilter/carbon canister (shorten replacement interval accordingly in event of larger buildup of dust))
• (00 00... Heating/air conditioning: replacing recirculated air cleaner)
• 00 00... Information / warning labels
• 00 00... Intake muffler: replacing air cleaner element (shorten replacement interval accordingly in event of larger buildup of dust)
• 00 00... Locking systems: checking status and function, oiling or greasing if necessary
• 00 00... Output shafts: checking gaiters for leaks
• 00 00... Parking brake: checking function, adjusting/repairing as prescribed
• 00 00... Parking brake: checking lining thickness
• 00 00... Positioning of multi-trailer hood for maintenance and repair work
• 00 00... Power steering/ride-height control: visual inspection for leaks and fluid level, topping up fluid if necessary
  • Visual inspection and leak test
  • Checking fluid level
• 00 00... Raising BMW multi-trailer
  • Notes
  • General notes on using twin-pillar lifting platforms
  • Becker & Sohne twin-strut underfloor platform
  • MAHA twin-pillar lifting platform
  • Romaico-Lift twin-pillar lifting platform
  • Working pit
• 00 00... Replacing spark plugs
• 00 00... Resetting service interval indicator according to factory specifications
  • Special tools required:
    • Notes
    • Resetting oil service
    • Reset service
• 00 00... Seat belts: checking condition of belt strap, function of inertia reel mechanism, locking reel, belt buckle
  • Belt strap, retractor mechanism, belt interlock
    • Notes
    • Belt buckle
• 00 00... Steering components: checking for zero clearance, leaks, damage and wear
• 00 00... Steering fluid reservoir: checking fluid level, topping up if necessary
• 00 00... Tires: checking inflation pressure, correcting if necessary (incl. spare wheel), checking external condition, tread depth, pattern. In event of nonuniform wear, carry out measurement and correction of wheel alignment
• 00 00... Transmission (all gears): visually inspect for leaks.
• 00 00... Underfloor incl. all visible components: checking for damage, leaks, corrosion
• 00 00... Upkeep measures for stored vehicles (new and used cars) and vehicles to be laid up at customer's premises
• 00 00... Windshield wash/wipe system: checking wiper reservoir and spray nozzle adjustment
• 00 00... Windshield washer system and intensive cleaning system: checking fluid level, topping up if necessary
• 00 00 249 BMW engine oil service (M60 / M62 / M73)
• 00 11 239 Oil change in automatic transmission (A5S 310Z)
• 00 11 259 Replenishing / changing rear differential oil
• 00 11 500 Checking oil level in automatic transmission and topping up if necessary (A5S 560Z)
• 00 11 500 Checking/topping up oil level in automatic transmission (A5S 310Z)