Engine Mechanical Unit Repair

• Specifications
• Component Locator
  • Disassembled Views
  • Engine Identification
• Repair Instructions
  • Draining Fluids and Oil Filter Removal
  • Crankshaft Balancer Removal
  • Engine Flywheel Removal
  • Drive Belt Tensioner Removal (B Van, N Car, U Van)
  • Drive Belt Tensioner Removal (W Car)
  • Oil Level Indicator and Tube Removal
  • Oil Cooler Removal (U Van, B Van)
  • Oil Filter Adapter Removal
  • Air Injection Check Valve Removal
  • Valve Rocker Arm Cover Removal - Left
  • Valve Rocker Arm Cover Removal - Right
  • Intake Manifold Removal - Upper
  • Intake Manifold Removal - Lower
  • Exhaust Manifold Removal - Left
  • Exhaust Manifold Removal - Right
  • Engine Mount Support and Strut Bracket Removal (N Car)
  • Engine Mount Strut and Air Conditioning Compressor Bracket Removal (B Van, U Van, W Car)
  • Engine Mount Strut and Engine Lift Bracket Removal (B Van, U Van, W Car)
  • Engine Lift Bracket and Generator Bracket Removal (N Car)
  • Engine Lift Bracket and Generator Bracket Removal (W Car)
  • Engine Lift Bracket and Generator Bracket Removal (B Van, U Van)
  • Water Outlet Removal
  • Valve Rocker Arm and Push Rod Removal
  • Valve Lifter Removal
  • Water Pump Removal
  • Cylinder Head Removal - Left
  • Cylinder Head Removal - Right
  • Oil Pan Removal
  • Oil Pump Removal
  • Oil Pump Drive Removal
  • Crankshaft Front Oil Seal Removal
  • Engine Front Cover Removal (W Car, B Van, U Van)
  • Engine Front Cover Removal (N Car)
  • Timing Chain and Sprockets Removal
  • Camshaft Removal
  • Piston, Connecting Rod, and Bearing Removal
  • Crankshaft Rear Oil Seal Removal
  • Crankshaft and Bearings Removal
  • Camshaft Bearing Removal
  • Engine Block Disassemble
  • Engine Block Cleaning and Inspection
  • Cylinder Boring and Honing
    • Boring Procedure
    • Honing Procedure
  • Engine Block Assemble
  • Crankshaft and Bearings Cleaning and Inspection
    • Notes
    • Bearing Selection
      • Notes
      • Method A
      • Method B
  • Crankshaft Balancer Cleaning and Inspection
  • Engine Flywheel Cleaning and Inspection
  • Piston and Connecting Rod Disassemble
  • Piston, Connecting Rod, and Bearings Cleaning and Inspection
  • Piston and Connecting Rod Assemble
  • Camshaft and Bearings Cleaning and Inspection
  • Timing Chain and Sprockets Cleaning and Inspection
  • Valve Lifters Cleaning and Inspection
  • Valve Rocker Arm and Push Rods Cleaning and Inspection
  • Cylinder Head Disassemble
  • Cylinder Head Cleaning and Inspection
  • Valve Guide Reaming/Valve and Seat Grinding
  • Cylinder Head Assemble
  • Oil Pump Disassemble
  • Oil Pump Cleaning and Inspection
  • Oil Pump Assemble
  • Engine Front Cover Cleaning and Inspection
  • Valve Rocker Arm Cover Cleaning and Inspection
  • Oil Pan Cleaning and Inspection
  • Intake Manifold Cleaning and Inspection - Lower
  • Intake Manifold Cleaning and Inspection - Upper
  • Exhaust Manifold Cleaning and Inspection
  • Water Pump Cleaning and Inspection
  • Thread Repair
  • Service Prior to Assembly
  • Camshaft Bearing Installation
  • Crankshaft and Bearings Installation
  • Crankshaft Rear Oil Seal Installation
  • Piston, Connecting Rod, and Bearing Installation
  • Camshaft Installation
  • Timing Chain and Sprockets Installation
  • Engine Front Cover Installation (N Car)
  • Engine Front Cover Installation (W Car, B Van, U Van)
  • Crankshaft Front Oil Seal Installation
  • Oil Pump Drive Installation
  • Oil Pump Installation
  • Oil Pan Installation
  • Cylinder Head Installation - Left
  • Cylinder Head Installation - Right
  • Water Pump Installation
  • Valve Lifter Installation
  • Valve Rocker Arm and Push Rod Installation
  • Water Outlet Installation
  • Engine Lift Bracket and Generator Bracket Installation (N Car)
  • Engine Lift Bracket and Generator Bracket Installation (W Car)
  • Engine Lift Bracket and Generator Bracket Installation (B Van, U Van)
  • Engine Mount Strut and Engine Lift Bracket Installation (B Van, U Van, W Car)
  • Engine Mount Strut and Air Conditioning Compressor Bracket Installation (B Van, U Van, W Car)
  • Engine Mount Support and Strut Bracket Installation (N Car)
  • Exhaust Manifold Installation - Left
  • Exhaust Manifold Installation - Right
  • Intake Manifold Installation - Lower
  • Intake Manifold Installation - Upper
  • Valve Rocker Arm Cover Installation - Right
  • Valve Rocker Arm Cover Installation - Left
  • Air Injection Check Valve Installation
  • Oil Filter Adapter Installation
  • Oil Cooler Installation
  • Oil Level Indicator and Tube Installation
  • Drive Belt Tensioner Installation (B Van, N Car, U Van)
  • Drive Belt Tensioner Installation (W Car)
  • Engine Flywheel Installation
  • Crankshaft Balancer Installation
• Description and Operation
  • Engine Component Description
  • New Product Information
    • Notes
    • Component Comparison
    • Fastener Changes
    • Torque Values and/or Fastener Tightening Strategies
    • Changed Engine Specifications
    • New Sealants and/or Adhesives
    • Disassembly and Assembly Procedure Revisions
    • Engine Mechanical Diagnostic Procedure Revisions
    • New Special Tools Required
  • Lubrication Description
  • Cleanliness and Care
  • Replacing Engine Gaskets
  • Use of RTV and Anaerobic Sealer
    • Notes
    • Applying RTV Sealer
    • Applying Anaerobic Sealer
  • Separating Parts
  • Tools and Equipment
• Special Tools and Equipment