Power Transfer Unit/Transfer Case - AAM

• Specifications
  • Fastener Specifications
  • Approximate Fluid Capacities
  • Adhesives, Fluids, Lubricants, and Sealers
• Visual Identification
  • Transfer Case Disassembled View
• Diagnostic Information and Procedures
  • Symptoms - Transfer Case
    • Strategy Based Diagnostics
    • Visual/Physical Inspection
    • Intermittent
    • Symptom List
  • Noisy in Drive
  • Noisy When Coasting
  • Intermittent Noise
  • Constant Noise
  • Transfer Case Leak Diagnosis
• Repair Instructions - On Vehicle
  • Transfer Case Fluid Replacement
    • Removal Procedure
    • Installation Procedure
  • Drain Plug Replacement
    • Removal Procedure
    • Installation Procedure
  • Fill Plug Replacement
    • Removal Procedure
    • Installation Procedure
  • Transfer Case Vent Hose Replacement
    • Removal Procedure
    • Installation Procedure
  • Front Wheel Drive Intermediate Shaft Replacement
    • Notes
    • Removal Procedure
    • Installation Procedure
  • Rear Output Shaft Seal Replacement
    • Notes
    • Removal Procedure
    • Installation Procedure
  • Transfer Case Replacement
    • Removal Procedure
    • Installation Procedure
  • Transmission Brace Replacement
    • Removal Procedure
    • Installation Procedure
  • Transfer Case Adapter Replacement
    • Removal Procedure
    • Installation Procedure
  • Transfer Case Adapter Bushing Replacement
    • Removal Procedure
    • Installation Procedure
• Repair Instructions - Off Vehicle
  • Transfer Case Adapter Disassemble
  • Transfer Case Disassemble
    • Transfer Case Holding Fixture Installation
    • Transfer Case Oil Fill Plug, Oil Drain Plug, and Vent Hose Connector Removal
    • Front Wheel Drive Intermediate Shaft Components Removal
    • Transfer Case Rear Output Shaft Housing Removal
    • Transfer Case Propeller Shaft Flange Removal
    • Transfer Case Rear Output Shaft Removal
    • Transfer Case Rear Extension Housing Removal
    • Transfer Case Input Shaft Bearing Retainer Rear Seal and Front Wheel Drive Intermediate Shaft Seal Removal
    • Idler Shaft and Input Shaft Removal
    • Transfer Case Input Shaft Bearing Race and Idler Shaft Bearing Race Removal
    • Transfer Case Input Shaft Bearing Retainer Front Seal and Rear Extension Locating Pin Removal
  • Transfer Case Cleaning and Inspection
    • Transfer Case Housing Cleaning and Inspection
    • Transfer Case Rear Extension Housing Cleaning and Inspection
    • Input Shaft Cleaning and Inspection
    • Idler Shaft Cleaning and Inspection
  • Transfer Case Assemble
    • Transfer Case Rear Output Shaft Installation
    • Transfer Case Propeller Shaft Flange Installation
    • Transfer Case Rear Output Shaft Housing Installation
    • Transfer Case Input Shaft Bearing Race and Idler Shaft Bearing Race Installation
    • Idler Shaft and Input Shaft Installation
    • Transfer Case Input Shaft Bearing Retainer Rear Seal and Front Wheel Drive Intermediate Shaft Seal Installation
    • Transfer Case Rear Extension Housing Installation
    • Transfer Case Input Shaft Bearing Retainer Front Seal Installation
    • Front Wheel Drive Intermediate Shaft Components Installation
    • Transfer Case Fill Plug, Oil Drain Plug, and Vent Hose Connector Installation
    • Transfer Case Holding Fixture Removal
  • Transfer Case Adapter Assemble (MHB)
• Description and Operation
  • Transfer Case Identification
    • Notes
    • Transfer Case Primary Identification Label
    • Transfer Case Secondary Identification Stamping
  • Transfer Case Description and Operation
    • General Description
    • External Components
    • Internal Components
    • Transfer Case Service Assembly
• Special Tools and Equipment
  • Special Tools