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Home >> Ford >> 2003 >> ZX2 Automatic >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> In-Vehicle Repair >> Flywheel >> Removal

In-Vehicle Repair: Flywheel: Removal

  1. Remove the clutch disc. For additional information, refer to DISC AND PRESSURE PLATE .
  2. Use Dial Indicator/Magnetic Base and inspect the flywheel runout. If over specification, machine the flywheel.
    Fig 1: Inspecting Flywheel Runout Using Dial Indicator
    G01371054Courtesy of FORD MOTOR CO.
  3. Install the (1) flywheel holding tool and remove the (2) flywheel-to-crankshaft bolts (6379). Remove the flywheel (6375).
    Fig 2: Removing Flywheel-To-Crankshaft Bolts
    G01371055Courtesy of FORD MOTOR CO.
  4. Inspect the flywheel for cracks, hot spots and scoring. If the flywheel friction surface is damaged, machining is required. If damage is found to the ring gear teeth, install a new ring gear.
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