Repair and Diagnosis (Single Page)
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Quick Lookups
Common Specs & Procedures
Electrical Component Locations
Fluids
Technical Bulletins
Wiring Diagrams- System Wiring Diagrams - C3500
- Using lemon2025'S System Wiring Diagrams
- Accessories & Equipment
- Anti-Theft Systems
- Power Door Locks
- Description & Operation
- Component Locations
- Trouble Shooting
- System Tests
- Notes
- Test A: Power Door Locks Do Not Operate From Either Switch (2-Door Pickup & Extended Cab)
- Test B: Both Switches Only Open One Door Lock (2-Door Pickup & Extended Cab)
- Test C: None Of The Door Lock Motors Lock Or Unlock (Crew Cab & Suburban)
- Test D: Both Switches Only Open One Door Lock (Crew Cab & Suburban)
- Test E: Power Door Locks Only Work From One Lock Switch (All Vehicles)
- Test F: Cargo Door Lock Motor Does Not Lock And/Or Unlock (Suburban)
- Component Tests
- Removal & Installation
- Special Tools
- Torque Specifications
- Connector Identification
- Wiring Diagrams
- Power Door Locks
- Cruise Control Systems
- Gauges & Instrument Panels
- Description
- Operation
- Antilock Brake Warning Light
- Brake Warning Light System
- Charging System Warning System
- Check Gages Light
- Coolant Temperature Gauge
- Fuel Gauge
- Glow Plugs Light
- Low Coolant Indicator
- Oil Pressure Gauge
- Service Engine Soon Or Check Engine Warning Light
- Service Fuel Filter Or Water In Fuel Warning Light
- Service Throttle Soon Warning Light
- Shift Light
- Speedometer/Odometer
- Vehicle Speed Sensor
- Voltmeter
- Testing & Diagnosis
- Removal & Installation
- Wiring Diagrams
- Heated Glass/Defoggers
- Mirrors - Power
- Steering Column Switches
- Window Motors & Regulators
- Power Windows
- Description & Operation
- Component Locations
- Adjustments
- System Tests
- Notes
- Test A: Both Power Windows Do Not Operate - Pickup
- Test B: Power Window Left Dose Not Operate Or Only Goes In One Direction - Pickup
- Test C: Power Window Right Only Operates From Driver's Side Window Switch - Pickup
- Test D: Power Window Right Dose Not Operate From Either Switch - Pickup
- Test E: Power Window Do Not Operate From Driver's Side Window Switch - Suburban, Crew Cab & Utility
- Test F: Power Windows Only Operate From Driver's Side Window Switch - Suburban, Crew Cab & Utility
- Test G: Power Window Switch Illumination Lamp(S) Do Not Light
- Test H: Power Windows Do Not Operate Or Only Go In One Direction - Suburban, Crew Cab & Utility
- Removal & Installation
- Special Tools
- Wiring Diagrams
- Power Windows
- Wiper/Washer Systems
- Anti-Theft Systems
- Body & Frame
- Power Door Locks
- Description & Operation
- Component Locations
- Trouble Shooting
- System Tests
- Notes
- Test A: Power Door Locks Do Not Operate From Either Switch (2-Door Pickup & Extended Cab)
- Test B: Both Switches Only Open One Door Lock (2-Door Pickup & Extended Cab)
- Test C: None Of The Door Lock Motors Lock Or Unlock (Crew Cab & Suburban)
- Test D: Both Switches Only Open One Door Lock (Crew Cab & Suburban)
- Test E: Power Door Locks Only Work From One Lock Switch (All Vehicles)
- Test F: Cargo Door Lock Motor Does Not Lock And/Or Unlock (Suburban)
- Component Tests
- Removal & Installation
- Special Tools
- Torque Specifications
- Connector Identification
- Wiring Diagrams
- Mirrors - Power
- Power Windows
- Description & Operation
- Component Locations
- Adjustments
- System Tests
- Notes
- Test A: Both Power Windows Do Not Operate - Pickup
- Test B: Power Window Left Dose Not Operate Or Only Goes In One Direction - Pickup
- Test C: Power Window Right Only Operates From Driver's Side Window Switch - Pickup
- Test D: Power Window Right Dose Not Operate From Either Switch - Pickup
- Test E: Power Window Do Not Operate From Driver's Side Window Switch - Suburban, Crew Cab & Utility
- Test F: Power Windows Only Operate From Driver's Side Window Switch - Suburban, Crew Cab & Utility
- Test G: Power Window Switch Illumination Lamp(S) Do Not Light
- Test H: Power Windows Do Not Operate Or Only Go In One Direction - Suburban, Crew Cab & Utility
- Removal & Installation
- Special Tools
- Wiring Diagrams
- Power Door Locks
- Brakes
- Anti-Lock Brakes
- Anti-Lock Brake System - Rear Wheel
- Mechanical - Hydraulic
- BENDIX - Hydro-Boost Power Brake Booster
- Disc & Drum Brake System
- Model Identification
- Description & Operation
- Bleeding Brake System
- Adjustments
- Testing
- On-Vehicle Servicing
- Removal & Installation
- System Bleeding
- Front Brake Caliper
- Front Brake Rotor
- Rear Brake Caliper
- Rear Caliper (Disc Brakes)
- Linings(Rear Disc Brakes)
- Rear Brake Rotor
- Rear Brake Drum
- Rear Brake Shoes
- Wheel Cylinder
- Master Cylinder
- Power Brake Booster
- Height-Sensing Proportioning Valve
- Combination Valve
- Rear Axle Bearing & Oil Seal (Semi-Floating Axle)
- Rear Axle Hub Bearings & Oil Seal (Full-Floating Axle)
- Overhaul
- Torque Specifications
- Disc Brake Specifications
- Drum Brake Specifications
- Traction Control
- Anti-Lock Brake System - Rear Wheel
- Anti-Lock Brakes
- Drivelines & Axles
- Differentials & Drive Axles
- Driveshaft & Universal Joints
- Electrical
- Charging Systems
- Alternator & Regulator
- Description (Alternator & Regulator)
- Operation (Alternator & Regulator)
- Adjustments (Alternator & Regulator)
- Trouble Shooting (Alternator & Regulator)
- On-Vehicle Testing (Alternator & Regulator)
- Bench Testing (Cs144)(Alternator & Regulator)
- Removal & Installation (Alternator & Regulator)
- Overhaul (Alternator & Regulator)
- Specifications (Alternator & Regulator)
- Wiring Diagram (Alternator & Regulator)
- Alternator & Regulator
- Component Locations
- Fuses & Circuit Breakers - C/K Series Pickups
- Gauges & Instrument Panels
- Description
- Operation
- Antilock Brake Warning Light
- Brake Warning Light System
- Charging System Warning System
- Check Gages Light
- Coolant Temperature Gauge
- Fuel Gauge
- Glow Plugs Light
- Low Coolant Indicator
- Oil Pressure Gauge
- Service Engine Soon Or Check Engine Warning Light
- Service Fuel Filter Or Water In Fuel Warning Light
- Service Throttle Soon Warning Light
- Shift Light
- Speedometer/Odometer
- Vehicle Speed Sensor
- Voltmeter
- Testing & Diagnosis
- Removal & Installation
- Wiring Diagrams
- Starter
- Wiring Diagrams
- System Wiring Diagrams - C3500
- Using lemon2025'S System Wiring Diagrams
- Charging Systems
- Engine Mechanical
- Accessory Drive Belts
- Drive Belt Routing
- Belt Adjustment
- Serpentine Belt Routing
- Notes
- Serpentine Belt Routing (4.3L, 5.0L & 5.7L)
- Serpentine Belt Routing (7.4L, "C" 15)
- Serpentine Belt Routing (7.4L, C/K 25 & 35)
- Serpentine Belt Routing (6.5L Diesel "C" & "K")
- Serpentine Belt Routing (6.5L Diesel P3 & P/G)
- Serpentine Belt Routing ("G" Series With 4.3L, 5.0L & 5.7L)
- Serpentine Belt Routing ("G" Series With 7.4L)
- Drive Belt Routing
- Auxiliary Emission Control Systems
- Engine Cooling Fan
- Cooling System (Mechanical)
- Cooling System Specifications
- Drive Belt Routing
- Belt Adjustment
- Serpentine Belt Routing
- Notes
- Serpentine Belt Routing (4.3L, 5.0L & 5.7L)
- Serpentine Belt Routing (7.4L, "C" 15)
- Serpentine Belt Routing (7.4L, C/K 25 & 35)
- Serpentine Belt Routing (6.5L Diesel "C" & "K")
- Serpentine Belt Routing (6.5L Diesel P3 & P/G)
- Serpentine Belt Routing ("G" Series With 4.3L, 5.0L & 5.7L)
- Serpentine Belt Routing ("G" Series With 7.4L)
- Mechanical
- 5.7L V8 - VIN [K]
- Engine Identification
- Adjustments
- Removal & Installation
- Overhaul
- Lubrication
- Engine Cooling
- Torque Specifications
- Engine Specifications
- 6.5L V8 Diesel & Turbo Diesel - VINS [F,P,S,Y]
- Engine Identification
- Adjustments
- Trouble Shooting
- Removal & Installation
- Overhaul
- Lubrication
- Torque Specifications
- Engine Specifications
- 7.4L V8 - VIN [N]
- Engine Identification
- Adjustments
- Removal & Installation
- Overhaul
- Lubrication
- Torque Specifications
- Engine Specifications
- 5.7L V8 - VIN [K]
- Starter
- Accessory Drive Belts
- Engine Performance
- Adjustment
- Application
- Emissions
- EGR Function Testing - General Motors Trucks
- Emission Applications - Diesel
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Engine Controls - Pin Voltage Charts
- Remove, Overhaul & Install
- Engine Controls - Remove/Install/Overhaul
- Introduction
- On-Vehicle Adjustments
- Powertrain Control Module (Pcm)
- Electronic Spark Control (ESC) Module
- Fuel System (Gasoline)
- Fuel System (Diesel)
- Ignition System
- Throttle Position (TP) Sensor
- Oxygen Sensor
- Turbocharger
- Torque Specifications
- Engine Controls - Remove/Install/Overhaul
- Sensor Range Charts
- Specifications
- System
- Engine Controls - Basic Testing - 6.5L Diesel
- Model Identification
- Introduction
- Preliminary Inspection & Adjustments
- A-3, No-Start Diagnosis
- Basic Fuel System Checks
- Diagnostic Circuit Check
- Summary
- Wiring Diagrams
- Blazer, Pickup, Sierra, Suburban & YUKON - 6.5L With M/T
- Blazer, Pickup, Sierra, Suburban & YUKON - 6.5L With 4L60-E
- Blazer, Pickup, Sierra, Suburban & YUKON - 6.5L With 4L80-E
- "G" Series Van (VIN P) - 6.5L With 4L60-E
- "G" Series Van (VIN Y) - 6.5L With 4L80-E
- "P" Series - Commercial Van (VIN F) - 6.5L With 4L80-E
- "P" Series - Commercial Van (VIN Y) - 6.5L With 4L80-E
- Engine Controls - Basic Testing - Gasoline
- Engine Controls - System/Component Tests - 6.5L Diesel
- Model Identification
- Introduction
- Air Induction Systems
- Computerized Engine Controls
- Engine Sensors & Switches
- Relays, Solenoids, Motors & Modules
- Fuel System
- Emission Systems & Sub-Systems
- Miscellaneous ECM Controls
- Diagnostic Charts
- Component Locations
- Wiring Diagrams
- Blazer, Pickup, Sierra, Suburban & YUKON With M/T
- Blazer, Pickup, Sierra, Suburban & YUKON With 4L60-E
- Blazer, Pickup, Sierra, Suburban & YUKON With 4L80-E
- "P" Series Commercial Van - VIN F With 4L80-E
- "P" Series Commercial Van - VIN Y With 4L80-E
- "G" Series Van - VIN P With 4L60-E
- "G" Series Van - VIN Y With 4L80-E
- Engine Controls - Tests W/Codes - 5.7L
- Introduction
- Self-Diagnostic System
- Trouble Code Charts
- Notes
- Code 13, Open Oxygen Sensor Circuit
- Code 14, Coolant Sensor Signal Voltage Low
- Code 15, Coolant Sensor Signal Voltage High
- Code 16, VSS Buffer Fault - "G" Series
- Code 21, TPS Signal Voltage High
- Code 22, TPS Signal Voltage Low
- Code 24, VSS - "C" & "K" Series 5.7L M/T
- Code 24, VSS Transmission Output Signal "G" Series
- Code 31, Engine Speed Governor - 5.7L "G" Series
- Code 32, EGR Circuit Error With Linear EGR
- Code 32, EGR Circuit Error - "C" & "K" Series M/T
- Code 32, EGR Circuit Error - Models Using Manifold Vacuum, 2-Terminal Solenoid & BACKPRESSURE EGR
- Code 32, EGR CKT Error Models Using Ported Vacuum & EVRV Sol
- Code 33, Map Sensor Signal Voltage High
- Code 34, Map Sensor Signal Voltage Low
- Code 35, Idle Speed Error
- Code 36, Idle SPD Actuator Fault - "C", "K" & "P" Series A/T
- Code 42 - Ignition Control
- Code 43, Knock Sensor W/O Spark Module (Single Sensor) - "C", "G", "K" & "P" Series A/T
- Code 43, Knock Sensor With Spark Control Module
- Code 44, Lean Exhaust Indication
- Code 45, Rich Exhaust Indication
- Code 51, Prom Error (Faulty Or Incorrect Prom)
- Code 52, Faulty CALPAK
- Code 53, System OVERVOLTAGE
- Code 55, ECM/Pcm Error
- Code 54, Fuel Pump Circuit
- Summary
- Engine Controls - Tests W/Codes - 6.5L Diesel
- Introduction
- Self-Diagnostic System
- TDC Offset Program Procedure
- Diagnostic Trouble Code (DTC) Identification
- Diagnostic Trouble Code Charts
- DTC 13 - Engine Shutoff Solenoid Circuit Fault
- DTC 14 - ECT Sensor Circuit Low (High Temperature Indicated)
- DTC 15 - ECT Sensor Circuit High (Low Temperature Indicated)
- DTC 16 - Vehicle Speed Signal Buffer Fault
- DTC 17 - High Resolution Circuit Fault
- DTC 18 - Pump Cam Reference Pulse Error
- DTC 19 - Crankshaft Position Reference Error
- DTC 21 - Accelerator Pedal Position (App) No. 1 Circuit High
- DTC 22 - Accelerator Pedal Position (App) No. 1 Circuit Low
- DTC 23 - Accelerator Pedal Pos (App) No. 1 CKT Range Fault
- DTC 25 - Accelerator Pedal Position (App) No. 2 Circuit High
- DTC 26 - Accelerator Pedal Position (App) No. 2 Circuit Low
- DTC 27 - Accelerator Pedal Pos (App) No. 2 CKT Range Fault
- DTC 29 - Glow Plug Relay Circuit Fault
- DTC 31 - EGR CNTRL Pressure/BARO Sensor CKT Low (High Vacuum)
- DTC 32 - EGR Circuit Error
- DTC 33 - EGR CNTRL Pressure/BARO Sensor CKT High (Low Vacuum)
- DTC 34 - Injection Timing Stepper (Its) Motor Circuit Fault
- DTC 35 - Injection Pulse Width Error (Response Time Short)
- DTC 36 - Injection Pulse Width Error (Response Time Long)
- DTC 41 - Brake Switch Circuit Fault
- DTC 42 - Fuel Temperature CKT Low (High Temp Indicated)
- DTC 43 - Fuel Temperature CKT High (Low Temp Indicated)
- DTC 44 - EGR Pulse Width Error
- DTC 45 - EGR Vent Error
- DTC 46 - Mil (Service Engine Soon Light) Circuit Fault
- DTC 47 - IAT Sensor Circuit Low (High Temperature Indicated)
- DTC 48 - IAT Sensor Circuit High (Low Temperature Indicated)
- DTC 49 - Mil (Service Throttle Soon Light) Circuit Fault
- DTC 51 - Prom Problem (Faulty Or Incorrect Prom)
- DTC 54 - Pcm Fuel Circuit Error
- DTC 56 - Injection Pump Calibration Resistor Error
- DTC 57 - Pcm 5-Volt Shorted
- DTC 61 - Turbo Boost Sensor CKT High
- DTC 62 - Turbo Boost Sensor CKT Low
- DTC 63 - Accelerator Pedal Position (App) No. 3 Circuit High
- DTC 64 - Accelerator Pedal Position (App) No. 3 Circuit Low
- DTC 65 - App No. 3 Circuit Range Fault
- DTC 71 - Set/Coast Switch Fault
- DTC 76 - Resume/ACCEL Switch Fault
- DTC 78 - WASTEGATE Solenoid Fault
- DTC 84 - Accelerator Pedal Position (App) Circuit Fault
- DTC 88 - TDC Offset Error
- DTC'S 91-98 - Cylinder Balance Fault
- DTC 99 - APP No. 2 (5-VOLT REFERENCE FAULT)
- Wiring Diagrams
- Engine Controls - Tests W/Codes - 7.4L
- Introduction
- Self-Diagnostic System
- Trouble Code Charts
- Notes
- Code 13, Open Oxygen Sensor Circuit
- Code 14, Coolant Sensor Signal Voltage Low
- Code 15, Coolant Sensor Signal Voltage High
- Code 16, VSS Buffer Fault - "G" Series
- Code 21, TPS Signal Voltage High
- Code 22, TPS Signal Voltage Low
- Code 24, VSS - "C" & "K" Series, "P" Series M/T
- Code 24, VSS Trans Output Signal - "G" Series, "P" Series M/T
- Code 32, EGR Circuit Error With Linear EGR
- Code 32, EGR Circuit Error - "C" & "K" Series M/T
- Code 32, EGR CKT Err - Using Manifold Vac, 2-Terminal Solenoid & BACKPRESS EGR
- Code 32, EGR CKT Error Models Using Ported Vacuum & EVRV Sol
- Code 33, Map Sensor Signal Voltage High
- Code 34, Map Sensor Signal Voltage Low
- Code 35, Idle Speed Error
- Code 36, Idle SPD Actuator Fault - "C", "K" & "P" Series A/T
- Code 42 - Ignition Control
- Code 43, Knock Sensor W/O Spark Module (Single Sensor) - A/T
- Code 43, Knock Sensor With Spark Control Module
- Code 44, Lean Exhaust Indication
- Code 45, Rich Exhaust Indication
- Code 51, Prom Error (Faulty Or Incorrect Prom)
- Code 52, Faulty CALPAK
- Code 53, System OVERVOLTAGE
- Code 55, ECM/Pcm Error
- Code 54, Fuel Pump Circuit
- Summary
- Engine Controls - Tests W/Codes - Electronic Transmission
- Introduction
- Self-Diagnostic System
- Trouble Code Charts
- Notes
- Code 24, VSS Trans Output Signal - "C" & "K" Series Diesel
- Code 28, Transmission Range Pressure Switch
- Codes 37/38, TCC Brake Switch On/Off
- Code 39, TCC Stuck Off
- Code 52/53, System Voltage High
- Code 58, Transmission Fluid Temperature High
- Code 59, Transmission Fluid Temperature Low
- Code 66, 3-2 Control Solenoid Circuit Fault
- Code 67, TCC Solenoid Circuit Check
- Code 68, Overdrive Ratio Error
- Code 69, Torque Converter Clutch Stuck On
- Code 72, VSS CKT Loss Transmission Output Signal - Diesel
- Code 73, Pressure Control Solenoid (Current Error)
- Code 74, Transmission Input Speed Error
- Code 75, System Voltage Low
- Note On INTERMITTENTS
- Code 79, Transmission Fluid Temperature High
- Code 81, Transmission 2-3 Error
- Code 82, Transmission 1-2 Error
- Code 83, TCC Solenoid Circuit Fault
- Code 85, Undefined Gear Ratio
- Code 86, Low Gear Ratio Error
- Code 87, High Gear Ratio Error
- Engine Controls - Tests W/O Codes - 6.5L Diesel
- Introduction
- Symptoms
- Turbocharger Trouble Shooting
- INTERMITTENTS
- Engine Controls - Tests W/O Codes - Gasoline
- Introduction
- Symptoms
- How To Use This Section
- Hard Start
- Stalls After Starting
- Hesitation, Sag Or Stumble
- Vehicle Surges
- Lack Of Power Or Sluggish
- Engine Backfires
- Cuts Out, Misses
- Rough, Unstable Or Incorrect Idle
- Engine Will Not Idle
- Poor Fuel Economy
- Engine Dieseling/Run-On
- Detonation/Spark Knock
- Excessive Exhaust Emission (Odors)
- INTERMITTENTS
- Engine Controls - Basic Testing - 6.5L Diesel
- Testing & Diagnosis
- Engine Controls - Basic Testing - 6.5L Diesel
- Model Identification
- Introduction
- Preliminary Inspection & Adjustments
- A-3, No-Start Diagnosis
- Basic Fuel System Checks
- Diagnostic Circuit Check
- Summary
- Wiring Diagrams
- Blazer, Pickup, Sierra, Suburban & YUKON - 6.5L With M/T
- Blazer, Pickup, Sierra, Suburban & YUKON - 6.5L With 4L60-E
- Blazer, Pickup, Sierra, Suburban & YUKON - 6.5L With 4L80-E
- "G" Series Van (VIN P) - 6.5L With 4L60-E
- "G" Series Van (VIN Y) - 6.5L With 4L80-E
- "P" Series - Commercial Van (VIN F) - 6.5L With 4L80-E
- "P" Series - Commercial Van (VIN Y) - 6.5L With 4L80-E
- Engine Controls - Basic Testing - Gasoline
- Engine Controls - System/Component Tests - 6.5L Diesel
- Model Identification
- Introduction
- Air Induction Systems
- Computerized Engine Controls
- Engine Sensors & Switches
- Relays, Solenoids, Motors & Modules
- Fuel System
- Emission Systems & Sub-Systems
- Miscellaneous ECM Controls
- Diagnostic Charts
- Component Locations
- Wiring Diagrams
- Blazer, Pickup, Sierra, Suburban & YUKON With M/T
- Blazer, Pickup, Sierra, Suburban & YUKON With 4L60-E
- Blazer, Pickup, Sierra, Suburban & YUKON With 4L80-E
- "P" Series Commercial Van - VIN F With 4L80-E
- "P" Series Commercial Van - VIN Y With 4L80-E
- "G" Series Van - VIN P With 4L60-E
- "G" Series Van - VIN Y With 4L80-E
- Engine Controls - Tests W/Codes - 5.7L
- Introduction
- Self-Diagnostic System
- Trouble Code Charts
- Notes
- Code 13, Open Oxygen Sensor Circuit
- Code 14, Coolant Sensor Signal Voltage Low
- Code 15, Coolant Sensor Signal Voltage High
- Code 16, VSS Buffer Fault - "G" Series
- Code 21, TPS Signal Voltage High
- Code 22, TPS Signal Voltage Low
- Code 24, VSS - "C" & "K" Series 5.7L M/T
- Code 24, VSS Transmission Output Signal "G" Series
- Code 31, Engine Speed Governor - 5.7L "G" Series
- Code 32, EGR Circuit Error With Linear EGR
- Code 32, EGR Circuit Error - "C" & "K" Series M/T
- Code 32, EGR Circuit Error - Models Using Manifold Vacuum, 2-Terminal Solenoid & BACKPRESSURE EGR
- Code 32, EGR CKT Error Models Using Ported Vacuum & EVRV Sol
- Code 33, Map Sensor Signal Voltage High
- Code 34, Map Sensor Signal Voltage Low
- Code 35, Idle Speed Error
- Code 36, Idle SPD Actuator Fault - "C", "K" & "P" Series A/T
- Code 42 - Ignition Control
- Code 43, Knock Sensor W/O Spark Module (Single Sensor) - "C", "G", "K" & "P" Series A/T
- Code 43, Knock Sensor With Spark Control Module
- Code 44, Lean Exhaust Indication
- Code 45, Rich Exhaust Indication
- Code 51, Prom Error (Faulty Or Incorrect Prom)
- Code 52, Faulty CALPAK
- Code 53, System OVERVOLTAGE
- Code 55, ECM/Pcm Error
- Code 54, Fuel Pump Circuit
- Summary
- Engine Controls - Tests W/Codes - 6.5L Diesel
- Introduction
- Self-Diagnostic System
- TDC Offset Program Procedure
- Diagnostic Trouble Code (DTC) Identification
- Diagnostic Trouble Code Charts
- DTC 13 - Engine Shutoff Solenoid Circuit Fault
- DTC 14 - ECT Sensor Circuit Low (High Temperature Indicated)
- DTC 15 - ECT Sensor Circuit High (Low Temperature Indicated)
- DTC 16 - Vehicle Speed Signal Buffer Fault
- DTC 17 - High Resolution Circuit Fault
- DTC 18 - Pump Cam Reference Pulse Error
- DTC 19 - Crankshaft Position Reference Error
- DTC 21 - Accelerator Pedal Position (App) No. 1 Circuit High
- DTC 22 - Accelerator Pedal Position (App) No. 1 Circuit Low
- DTC 23 - Accelerator Pedal Pos (App) No. 1 CKT Range Fault
- DTC 25 - Accelerator Pedal Position (App) No. 2 Circuit High
- DTC 26 - Accelerator Pedal Position (App) No. 2 Circuit Low
- DTC 27 - Accelerator Pedal Pos (App) No. 2 CKT Range Fault
- DTC 29 - Glow Plug Relay Circuit Fault
- DTC 31 - EGR CNTRL Pressure/BARO Sensor CKT Low (High Vacuum)
- DTC 32 - EGR Circuit Error
- DTC 33 - EGR CNTRL Pressure/BARO Sensor CKT High (Low Vacuum)
- DTC 34 - Injection Timing Stepper (Its) Motor Circuit Fault
- DTC 35 - Injection Pulse Width Error (Response Time Short)
- DTC 36 - Injection Pulse Width Error (Response Time Long)
- DTC 41 - Brake Switch Circuit Fault
- DTC 42 - Fuel Temperature CKT Low (High Temp Indicated)
- DTC 43 - Fuel Temperature CKT High (Low Temp Indicated)
- DTC 44 - EGR Pulse Width Error
- DTC 45 - EGR Vent Error
- DTC 46 - Mil (Service Engine Soon Light) Circuit Fault
- DTC 47 - IAT Sensor Circuit Low (High Temperature Indicated)
- DTC 48 - IAT Sensor Circuit High (Low Temperature Indicated)
- DTC 49 - Mil (Service Throttle Soon Light) Circuit Fault
- DTC 51 - Prom Problem (Faulty Or Incorrect Prom)
- DTC 54 - Pcm Fuel Circuit Error
- DTC 56 - Injection Pump Calibration Resistor Error
- DTC 57 - Pcm 5-Volt Shorted
- DTC 61 - Turbo Boost Sensor CKT High
- DTC 62 - Turbo Boost Sensor CKT Low
- DTC 63 - Accelerator Pedal Position (App) No. 3 Circuit High
- DTC 64 - Accelerator Pedal Position (App) No. 3 Circuit Low
- DTC 65 - App No. 3 Circuit Range Fault
- DTC 71 - Set/Coast Switch Fault
- DTC 76 - Resume/ACCEL Switch Fault
- DTC 78 - WASTEGATE Solenoid Fault
- DTC 84 - Accelerator Pedal Position (App) Circuit Fault
- DTC 88 - TDC Offset Error
- DTC'S 91-98 - Cylinder Balance Fault
- DTC 99 - APP No. 2 (5-VOLT REFERENCE FAULT)
- Wiring Diagrams
- Engine Controls - Tests W/Codes - 7.4L
- Introduction
- Self-Diagnostic System
- Trouble Code Charts
- Notes
- Code 13, Open Oxygen Sensor Circuit
- Code 14, Coolant Sensor Signal Voltage Low
- Code 15, Coolant Sensor Signal Voltage High
- Code 16, VSS Buffer Fault - "G" Series
- Code 21, TPS Signal Voltage High
- Code 22, TPS Signal Voltage Low
- Code 24, VSS - "C" & "K" Series, "P" Series M/T
- Code 24, VSS Trans Output Signal - "G" Series, "P" Series M/T
- Code 32, EGR Circuit Error With Linear EGR
- Code 32, EGR Circuit Error - "C" & "K" Series M/T
- Code 32, EGR CKT Err - Using Manifold Vac, 2-Terminal Solenoid & BACKPRESS EGR
- Code 32, EGR CKT Error Models Using Ported Vacuum & EVRV Sol
- Code 33, Map Sensor Signal Voltage High
- Code 34, Map Sensor Signal Voltage Low
- Code 35, Idle Speed Error
- Code 36, Idle SPD Actuator Fault - "C", "K" & "P" Series A/T
- Code 42 - Ignition Control
- Code 43, Knock Sensor W/O Spark Module (Single Sensor) - A/T
- Code 43, Knock Sensor With Spark Control Module
- Code 44, Lean Exhaust Indication
- Code 45, Rich Exhaust Indication
- Code 51, Prom Error (Faulty Or Incorrect Prom)
- Code 52, Faulty CALPAK
- Code 53, System OVERVOLTAGE
- Code 55, ECM/Pcm Error
- Code 54, Fuel Pump Circuit
- Summary
- Engine Controls - Tests W/Codes - Electronic Transmission
- Introduction
- Self-Diagnostic System
- Trouble Code Charts
- Notes
- Code 24, VSS Trans Output Signal - "C" & "K" Series Diesel
- Code 28, Transmission Range Pressure Switch
- Codes 37/38, TCC Brake Switch On/Off
- Code 39, TCC Stuck Off
- Code 52/53, System Voltage High
- Code 58, Transmission Fluid Temperature High
- Code 59, Transmission Fluid Temperature Low
- Code 66, 3-2 Control Solenoid Circuit Fault
- Code 67, TCC Solenoid Circuit Check
- Code 68, Overdrive Ratio Error
- Code 69, Torque Converter Clutch Stuck On
- Code 72, VSS CKT Loss Transmission Output Signal - Diesel
- Code 73, Pressure Control Solenoid (Current Error)
- Code 74, Transmission Input Speed Error
- Code 75, System Voltage Low
- Note On INTERMITTENTS
- Code 79, Transmission Fluid Temperature High
- Code 81, Transmission 2-3 Error
- Code 82, Transmission 1-2 Error
- Code 83, TCC Solenoid Circuit Fault
- Code 85, Undefined Gear Ratio
- Code 86, Low Gear Ratio Error
- Code 87, High Gear Ratio Error
- Engine Controls - Tests W/O Codes - 6.5L Diesel
- Introduction
- Symptoms
- Turbocharger Trouble Shooting
- INTERMITTENTS
- Engine Controls - Tests W/O Codes - Gasoline
- Introduction
- Symptoms
- How To Use This Section
- Hard Start
- Stalls After Starting
- Hesitation, Sag Or Stumble
- Vehicle Surges
- Lack Of Power Or Sluggish
- Engine Backfires
- Cuts Out, Misses
- Rough, Unstable Or Incorrect Idle
- Engine Will Not Idle
- Poor Fuel Economy
- Engine Dieseling/Run-On
- Detonation/Spark Knock
- Excessive Exhaust Emission (Odors)
- INTERMITTENTS
- Engine Controls - Basic Testing - 6.5L Diesel
- Theory and Operation
- Engine Controls - Theory & Operation - 6.5L Diesel
- Engine Controls - Theory & Operation - Gasoline
- Introduction
- Air Induction System
- Computerized Engine Controls
- Notes
- Powertrain Control Module (Pcm)
- Input Devices
- Notes
- A/C On (A/C Request) Signal
- Battery Voltage
- Brake Switch Feedback
- Coolant Temperature Sensor (CTS)
- Cranking Signal
- Digital Ratio Adapter Controller (DRAC)
- EGR Pintle Position
- Fuel Pump Feedback
- Gear Switches
- Knock Sensor (KS)
- Manifold Absolute Pressure (MAP) Sensor
- Intake Air Temperature (IAT) Sensor (Some Engines)
- Oxygen Sensor (O2S)
- Park/Neutral Position (PNP) Switch
- Pressure Switch Manifold (PSM) (4L60-E & 4L80-E Transmission)
- RPM Reference Signal
- Throttle Position (TP) Sensor
- Transmission Temperature Sensor (TTS) (4L60-E, 4L80-E & 4T60 -E Transmission)
- Vehicle Speed Sensor (VSS)
- Output Signals
- Notes
- A/C Clutch Relay
- Air Injection Control Solenoid
- Cruise Control Solenoids
- SERVICE ENGINE SOON Light
- EGR Control Solenoid Valve
- Electronic Ignition (EI)
- ESC Timing Retard
- EVRV Solenoid
- Fuel Injectors
- Fuel Module
- Fuel Pump & Fuel Pump Relay
- HEI-EST Ignition
- Idle Air Control (IAC) Valve
- Self-Diagnostics
- Serial Data
- Shift Solenoids (4L60-E, 4L80-E & 4T60-E Transmission)
- Torque Converter Clutch
- Transmission Shift Light (Manual Transmission)
- Fuel System
- Ignition System
- Ignition Timing Control Systems
- Emission Systems
- Self-Diagnostic System
- Miscellaneous Pcm Controls
- Wiring Diagrams
- Vacuum Diagrams
- Wiring Diagrams - C & K Series
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- Computer Relearn Procedures
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Compressed Natural Gas Safety Precautions
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Identification
- Metric Conversions
- Maintenance Reminder Light (Reset Procedures)
- Engine Oil Replacement Reminder
- Notes
- Engine Oil Replacement Reminder Reset - Procedure 01
- Engine Oil Replacement Reminder Reset - Procedure 02
- Engine Oil Replacement Reminder Reset - Procedure 03
- Engine Oil Replacement Reminder Reset - Procedure 04
- Engine Oil Replacement Reminder Reset - Procedure 05
- Engine Oil Replacement Reminder Reset - Procedure 06
- Engine Oil Replacement Reminder Reset - Procedure 07
- Engine Oil Replacement Reminder Reset - Procedure 08
- Engine Oil Replacement Reminder Reset - Procedure 09
- Engine Oil Replacement Reminder Reset - Procedure 10
- Engine Oil Replacement Reminder Reset - Procedure 11
- Engine Oil Replacement Reminder Reset - Procedure 12
- Engine Oil Replacement Reminder Reset - Procedure 13
- Engine Oil Replacement Reminder Reset - Procedure 14
- Engine Oil Replacement Reminder Reset - Procedure 15
- Engine Oil Replacement Reminder Reset - Procedure 16
- Engine Oil Replacement Reminder Reset - Procedure 17
- Engine Oil Replacement Reminder Reset - Procedure 18
- Engine Oil Replacement Reminder Reset - Procedure 19
- Engine Oil Replacement Reminder Reset - Procedure 20
- Engine Oil Replacement Reminder Reset - Procedure 21
- Engine Oil Replacement Reminder Reset - Procedure 22
- Engine Oil Replacement Reminder Reset - Procedure 23
- Engine Oil Replacement Reminder Reset - Procedure 24
- Engine Oil Replacement Reminder Reset - Procedure 25
- Engine Oil Replacement Reminder Reset - Procedure 26
- Engine Oil Replacement Reminder Reset - Procedure 27
- Engine Oil Replacement Reminder Reset - Procedure 28
- Engine Oil Replacement Reminder Reset - Procedure 29
- Engine Oil Replacement Reminder Reset - Procedure 30
- Engine Oil Replacement Reminder Reset - Procedure 31
- Engine Oil Replacement Reminder Reset - Procedure 32
- Engine Oil Replacement Reminder Reset - Procedure 33
- Engine Oil Replacement Reminder Reset - Procedure 34
- Engine Oil Replacement Reminder Reset - Procedure 35
- Engine Oil Replacement Reminder Reset - Procedure 36
- Engine Oil Replacement Reminder Reset - Procedure 37
- Emissions Maintenance Reminder (Reminder Flag)
- Emissions Maintenance Reminder (Warning Light)
- Emissions Maintenance Reminder (Check Engine Light)
- Diesel Fuel Filter Replacement Reminder
- Maintenance Service Reminder
- Timing Belt Replacement Reminder
- Transmission Fluid Replacement Reminder
- Tire Pressure Monitor System Reminder
- Notes
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 06
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- TPMS Reminder Reset - Procedure 10
- TPMS Reminder Reset - Procedure 11
- TPMS Reminder Reset - Procedure 12
- TPMS Reminder Reset - Procedure 13
- TPMS Reminder Reset - Procedure 14
- TPMS Reminder Reset - Procedure 15
- TPMS Reminder Reset - Procedure 16
- TPMS Reminder Reset - Procedure 17
- TPMS Reminder Reset - Procedure 18
- TPMS Reminder Reset - Procedure 19
- TPMS Reminder Reset - Procedure 20
- TPMS Reminder Reset - Procedure 21
- TPMS Reminder Reset - Procedure 22
- TPMS Reminder Reset - Procedure 23
- TPMS Reminder Reset - Procedure 24
- TPMS Reminder Reset - Procedure 25
- TPMS Reminder Reset - Procedure 26
- TPMS Reminder Reset - Procedure 27
- TPMS Reminder Reset - Procedure 28
- TPMS Reminder Reset - Procedure 29
- TPMS Reminder Reset - Procedure 30
- TPMS Reminder Reset - Procedure 31
- TPMS Reminder Reset - Procedure 32
- TPMS Reminder Reset - Procedure 33
- TPMS Reminder Reset - Procedure 34
- TPMS Reminder Reset - Procedure 35
- TPMS Reminder Reset - Procedure 36
- TPMS Reminder Reset - Procedure 37
- Engine Oil Replacement Reminder
- Restraints
- RPO Codes
- RPO Code Description (Codes 001-19F)
- RPO Code Description (Codes 19H-2EL)
- RPO Code Description (Codes 2F1-44I)
- RPO Code Description (Codes 44L-5J9)
- RPO Code Description (Codes 5K0-6FF)
- RPO Code Description (Codes 6FG-76A)
- RPO Code Description (Codes 76D-7XD)
- RPO Code Description (Codes 7XF-8M0)
- RPO Code Description (Codes 8M1-9C0)
- RPO Code Description (Codes 9C1-A0F)
- RPO Code Description (Codes A0G-Ar4)
- RPO Code Description (Codes Ar5-BCP)
- RPO Code Description (Codes BCQ-C12)
- RPO Code Description (Codes C13-Cur)
- RPO Code Description (Codes Cut-Dir)
- RPO Code Description (Codes Dr7-EHE)
- RPO Code Description (Codes EHF-F5P)
- RPO Code Description (Codes F5Q-G1V)
- RPO Code Description (Codes G1W-HFN)
- RPO Code Description (Codes HFO-JRG)
- RPO Code Description (Codes JRH-KLY)
- RPO Code Description (Codes KLZ-LQX)
- RPO Code Description (Codes LQY-MW9)
- RPO Code Description (Codes MWE-ODK)
- RPO Code Description (Codes ODL-Ora)
- RPO Code Description (Codes Orb-PDE)
- RPO Code Description (Codes PDF-QH6)
- RPO Code Description (Codes QH7-R8D)
- RPO Code Description (Codes R8E-T07)
- RPO Code Description (Codes T08-TJ0)
- RPO Code Description (Codes TJ1-U10)
- RPO Code Description (Codes U11-Us9)
- RPO Code Description (Codes USB-VG9)
- RPO Code Description (Codes VGA-W5Y)
- RPO Code Description (Codes W5Z-XE3)
- RPO Code Description (Codes XE4-Y9Z)
- RPO Code Description (Codes Ya2-ZD9)
- RPO Code Description (Codes ZDE-ZZZ)
- Specifications Index
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Traction Control Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
- Heating, Ventilation & A/C (HVAC)
- A/C Compressor Clutch Controls
- General Servicing
- A/C Compressor Refrigerant Oil Checking
- A/C Compressor Servicing
- A/C System General Servicing
- A/C System Specifications
- HVAC Control Systems
- A/C-Heater System - Manual
- Description
- Operation
- Adjustments
- Trouble Shooting
- Notes
- Low Refrigerant Charge Detection
- Mode Door Fault Detection
- Temperature Door Fault Detection
- Operational Testing
- Blower Motor Will Not Run
- Blower Does Not Operate In Hi
- Blower Operates Only In Hi
- Blower Operates In Hi With Ignition Off
- A/C Does Not Work
- Insufficient Cooling
- CCOT System, Insufficient Cooling Chart "A"
- CCOT System, Insufficient Cooling Chart "B"
- V5 System, Preliminary Checks - Step 1
- V5 System, Checking Refrigerant Charge - Step 2
- V5 System, Checking Compressor Clutch Engagement - Step 3
- V5 System, Checking System Performance - Step 4
- V5 System, Gray Area Diagnosis & Service - Step 5
- V5 System, Striped Area Diagnosis & Service - Step 6
- V5 System, Control Valve Diagnosis - Step 7
- Testing
- A/C System Performance
- A/C Compressor Tests
- Auxiliary Blower Motor Tests
- Notes
- All Auxiliary Blower Motor Speeds Operate, But Only From Front Control Switch
- All Auxiliary Blower Motor Speeds Operate, But Only From Rear Control Switch
- Auxiliary Blower Motor Does Not Operate In Any Speed From Either Control Switch (With Auxiliary A/C Only)
- Auxiliary Blower Motor Operates In HIGH Position From Both Control Switches, But Does Not Operate In LOW & MED Positions From Either Control Switch
- Auxiliary Blower Motor Operates In LOW & MED Positions From Both Control Switches, But Does Not Operate In HIGH Position From Either Control Switch
- Mode Doors Operate From Front Control Switch Only, But Blower Motor Operates From Both Control Switches (With Auxiliary A/C-Heater)
- Mode Doors Operate From Rear Control Switch Only, But Blower Motor Operates From Both Control Switches (With Auxiliary A/C-Heater)
- Temperature Door Motor Does Not Operate From Either Control Switch (With Auxiliary A/C-Heater)
- Temperature Door Motor Operates, But Mode Door Motor Does Not Operate From Either Control Switch (With Auxiliary A/C-Heater)
- Blower Motor Tests
- Display Test
- Door Motor Tests
- Removal & Installation
- Torque Specifications
- Wiring Diagrams
- Heater System
- A/C-Heater System - Manual
- Maintenance
- Procedures
- MAINTENANCE INFORMATION (C & K Series)
- Model Identification
- Maintenance Service Information
- Service Point Locations
- Additional Service Information (Diesel Models)
- Additional Service Information (Gasoline Models)
- Brake Service Information
- Additional Service Information (Heavy Duty Models)
- Axle & Transmission Identification
- Service Labor Times
- Wheel & Tire Specifications
- Tire Rotation Patterns
- Lug Nut Torque Patterns
- Battery Specifications
- Cautions & Warnings
- Supplemental Restraint System (Air Bag)
- Air Conditioning Servicing
- Anti-Lock Brake System
- Replacing Blown Fuses
- Battery Warning
- Brake Pad Wear Indicator
- Brake Pad Replacement
- Catalytic Converter
- Coolant (Propylene-Glycol Formulations)
- Diesel Fuel Anti-Fungal Additives
- Diesel Fuel Contamination
- Diesel Fuel Requirements
- Jump Starting (Turbo Diesel)
- Starting Fluid Use (Turbo Diesel)
- Electrostatic Discharge Sensitive (ESD) Parts
- Fuel System Service
- Halogen Bulbs
- Radiator Fan
- Turbocharged Models (Turbo-Diesel)
- Warranty Information
- Notes
- Bumper-To-Bumper Plus Coverage Limited Warranty
- Battery Coverage
- Corrosion Coverage
- Emissions "Defect" & "Performance" Warranties (Except CALIFORNIA)
- Emission "Performance" Warranty (CALIFORNIA)
- Light-Duty Emission "Defects" Warranty (CALIFORNIA)
- Heavy-Duty Emission Control Systems (Gasoline Engines)
- Heavy-Duty Emission Control Systems (Diesel Engines)
- Fuses & Circuit Breakers
- MAINTENANCE INFORMATION (C & K Series)
- Procedures
- Steering
- Manual Steering
- Steering System - Power
- Description & Operation
- Trouble Shooting
- Lubrication
- Adjustments
- Testing
- Removal & Installation
- Overhaul
- Torque Specifications
- Steering System - Power
- Power Steering
- Steering System - Power
- Description & Operation
- Trouble Shooting
- Lubrication
- Adjustments
- Testing
- Removal & Installation
- Overhaul
- Torque Specifications
- Steering System - Power
- Steering Column
- Manual Steering
- Suspension
- Front Suspension - Leaf Spring - C3500HD
- Rear Suspension
- Wheel Alignment
- Transmission
- Automatic Trans
- Automatic Transmission - Diagnosis - 4L80-E
- Application
- Description
- Operation
- Trouble Shooting
- Electronic Self-Diagnostics
- Diagnostic Charts
- Notes
- Chart A-1, No Mil (Service Engine Soon) Light
- Chart A-2, No ALDL Data, No DTC 12 Or Mil (Service Engine Soon) Light On
- DTC 14, Coolant Temperature Sensor High Temperature Indicated (Signal Voltage Low)
- DTC 15, Coolant Temperature Sensor Low Temperature Indicated (Signal Voltage High)
- DTC 21, Throttle Position Sensor Signal Voltage High
- DTC 21/22, Throttle Position Sensor Signal Voltage Low/High (1994) Diesel
- DTC 22, Throttle Position Sensor Signal Voltage Low
- DTC 24, Output Speed Sensor Low (1993 2WD)
- DTC 24, Output Speed Sensor Low (1993 4WD)
- DTC 24 & DTC 72, Vehicle Speed Sensor (Output Speed Signal Low) & (Output Speed Signal Loss) 1994
- DTC 28, Pressure Switch Manifold (PSM) Assembly Fault (1993)
- DTC 28, Pressure Switch Manifold (PSM) Assembly Fault (1994)
- DTC 37 & 38, TCC Brake Switch Stuck On Or Off (1994)
- DTC 39, Torque Converter Clutch Stuck Off (1993)
- DTC 39, Torque Converter Clutch Stuck Off (1994)
- DTC 51, Prom Problem
- DTC 52 & 53, Long System Voltage High Or System Voltage High (1994)
- DTC 53, System Voltage High (1993)
- DTC 58, Transmission Fluid Temperature Sensor Circuit (High Temperature Indicated) 1993
- DTC 58, Transmission Fluid Temperature Sensor Circuit (High Temperature Indicated) 1994
- DTC 59, Transmission Fluid Temperature Sensor Circuit (Low Temperature Indicated) 1993
- DTC 59, Transmission Fluid Temperature Sensor Circuit (Low Temperature Indicated) 1994
- DTC 63 & 64, Barometric Pressure Sensor Circuit High Or Low (1994) Diesel
- DTC 68, Overdrive Ratio Error (1993)
- DTC 68, Overdrive Ratio Error (1994)
- DTC 69, Torque Converter Clutch (TCC) Stuck On (1994)
- DTC 71, Camshaft Position Sensor Circuit Low (1994) Diesel
- DTC 73, Force Motor Current (Current Error) 1993
- DTC 73, Force Motor Current (Current Error) 1994
- DTC 74, Input Speed Sensor Circuit (1994)
- DTC 75, System Voltage Low (1993)
- DTC 75, System Voltage Low (1994)
- DTC 79, Transmission Fluid Temperature Sensor Circuit (High Temperature Indicated) 1994
- DTC 81, Solenoid "B" Circuit Fault (1993)
- DTC 81, Solenoid "B" Circuit Fault (1994)
- DTC 82, Solenoid "A" Circuit Fault (1993)
- DTC 82, Solenoid "A" Circuit Fault (1994)
- DTC 83, TCC Solenoid Circuit Fault (1993)
- DTC 83, TCC Solenoid Circuit Fault (1994)
- DTC 85, Undefined Gear Ratio (1993)
- DTC 85, Undefined Gear Ratio (1994)
- DTC 86, Low Gear Ratio (1993)
- DTC 86, Low Gear Ratio (1994)
- DTC 87, High Gear Ratio (1993)
- DTC 87, High Gear Ratio (1994)
- Component Test Charts (No Codes)
- Notes
- TCC Testing
- Vehicle Speed Sensor Check
- Input Speed Sensor Circuit (1993)
- Brake Signal Circuit (1993)
- Pressure Switch Manifold Circuit Check (1993-94)
- Torque Converter Clutch (TCC) Circuit Check (1993)
- Shift Solenoid "A" Circuit Check (1993)
- Shift Solenoid "B" Circuit Check (1993)
- Force Motor Circuit Check (1993)
- 4WD Low Switch Signal Check (1994)
- Wiring Diagrams
- Automatic Transmission - Overhaul & Testing - 4L80E
- Application
- Identification
- Description
- Lubrication & Adjustments
- On-Vehicle Service
- Trouble Shooting
- Notes
- Quick Check
- Symptom Diagnosis
- Notes
- Fluid Out Of Vent Or Foaming
- Transmission Overheats
- Reduced Internal Lubrication
- High Or Low Line Pressure
- Inoperative In Drive
- Vehicle Moves Forward In "N"
- Engine Stall
- No Torque in Reverse & 3rd
- Locked in Park
- Vehicle Moves in Park
- Slips in Reverse
- No Reverse
- Slips in "D"
- No 1st Gear in "D4"
- No 1st Gear in "D2" Or "D3"
- No 1st Gear in "D1"
- No 1-2 Shift in "D4" (1st Gear Only)
- 1st & 2nd Gear Only
- 1st & 4th Gear Only (Manual 2nd & 3rd Only)
- Late 1-2 Shift
- No Engine Braking in "D1"
- No 2nd Gear
- 2nd Gear Only
- No Torque in 2nd
- Starts in 2nd Gear
- No 2nd Gear Braking in "D2"
- No Engine Braking in "D2"
- No Overrun Braking in "D2"
- No 1st Gear in "D3"
- No 2nd Gear in "D3"
- No 3rd Gear in "D3"
- Starts in 3rd Gear
- No Engine Braking in "D3"
- 2nd & 3rd Gear Only
- No 4th Gear
- Starts in 4th Gear
- Incorrect Shift Points
- Harsh Shifts
- Harsh Shifts ("D" To "R")
- Harsh Shifts (3-4 Shift)
- Harsh Shifts (4-3 Shift)
- Harsh Shifts ("D4" To "D3", "D2" or "D1")
- Soft Shifts
- Soft Shift (Into "R")
- Soft Shift (R To "D")
- Soft Shift (2-1)
- Soft Shift (2-3)
- Soft Shift (3-2)
- Soft Shift ("D3" To "D2")
- No "D2" To "D1" Shift
- No "D3" To "D2" Shift
- No Converter Clutch Apply
- Converter Clutch Does Not Release
- Converter TCC Apply Soft Or Slipping
- Converter Clutch Apply Time Incorrect
- Testing - Electronic Self-Diagnostics & Electronic Testing
- Testing - System
- Removal & Installation
- Transmission Disassembly
- Component Disassembly & Reassembly
- Transmission Reassembly
- Transmission Specifications
- Torque Specifications
- Wiring Diagrams
- Removal & Installation - A/T
- Servicing - A/T
- Transmission Oil Pan Gasket Id
- Automatic Transmission - Diagnosis - 4L80-E
- Clutches
- Automatic Transmission Hydraulic Diagrams - 4L80-E.
- Manual Trans
- Overhaul - New Venture 4500 5-Speed
- Removal & Installation - M/T
- Servicing - M/T
- Automatic Trans
- External Pages