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Pinion Gap

NOTE: To prevent coil from burning. DO NOT apply voltage to starter assembly for no more than 10 seconds.
  1. With starter on a bench, disconnect the field coil wire from the "M" terminal of the solenoid. See Figure .
  2. Connect a 12V battery between "S" terminal and "M" terminal. Pinion will eject.
  3. Check the gap between pinion and stopper with a feeler gauge. See STARTER SPECIFICATIONS  . See Fig 1
  4. If pinion gap is not within specification, make adjustment by increasing or decreasing number of gaskets between solenoid and drive housing. Gap will decrease as number of gaskets is increased.
Fig 1: Checking Pinion Gap
G00195376Courtesy of KIA MOTORS AMERICA, INC.