Fuel System -- Repair Cooper (F55 & F56)

• 13 31 Fuel Pressure Check, Fuel Supply Line
  • 13 31 029 Check delivery pressure of electric fuel pump (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Check fuel delivery pressure
  • 13 31 035 Removing and installing/replacing fuel supply line (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Removing fuel delivery line
    • Installing fuel delivery line
  • Notes regarding the fuel pressure test (reference pressure: surrounding area) - (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
• 13 51 High-Pressure Pump
  • 13 51 017 Removing and installing high pressure pump (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Remove high pressure pump
    • Prepare for the installation of the high pressure pump
    • Installing high pressure pump
  • 13 51 017 Removing and installing high pressure pump (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback)
    • Remove high pressure pump
    • Prepare for the installation of the high pressure pump
    • Installing high pressure pump
  • 13 51 017 Removing and installing high pressure pump (Cooper JCW GP 2-door hatchback)
    • Remove high pressure pump
    • Prepare for the installation of the high pressure pump
    • Installing high pressure pump
• 13 53 Fuel Injectors, Fuel Rail, Fuel Line, Pressure Sensor
  • Clean the cylinder head in the area of the injectors with sandy/dusty contamination - (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
  • 13 53 156 Remove and install high-pressure rail (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Remove high-pressure rail
    • Preparing the injectors for installation
    • Installing the rail
  • 13 53 180 Replace pressure line (between high pressure pump and pressure accumulator) (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Remove the high pressure line between the rail and the high pressure pump
    • Install the high-pressure line between the high-pressure rail and the high-pressure pump
  • 13 53 318 Remove and install all injectors in the injection system (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Remove injectors
    • Preparing the injectors for installation
    • Install injectors
    • Reset ultra-small quantity adaptation
  • 13 53 596 Replacing fuel high-pressure sensor (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Remove the rail pressure sensor
    • Install the rail pressure sensor
  • 13 53 156 Remove and install high-pressure rail (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback, Cooper JCW GP 2-door hatchback)
    • Remove high-pressure rail
    • Preparing the injectors for installation
    • Installing the rail
  • 13 53 318 Remove and install all injectors in the injection system (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback, Cooper JCW GP 2-door hatchback)
    • Remove injectors
    • Preparing the injectors for installation
    • Install injectors
  • 13 53 596 Replacing fuel high-pressure sensor (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback, Cooper JCW GP 2-door hatchback)
    • Remove the rail pressure sensor
    • Install the rail pressure sensor
• 13 54 Throttle Body
  • 13 54 030 Remove and install/seal throttle body (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Removing the throttle body
    • Installing the throttle body
• 13 62 Engine Sensors
  • 13 62 531 Replace coolant temperature sensor (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Remove coolant temperature sensor
    • Install coolant temperature sensor
  • 13 62 537 Replace coolant temperature sensor (at coolant radiator) (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Remove coolant temperature sensor on the coolant radiator
    • Install coolant temperature sensor on the coolant radiator
  • 13 62 560 Remove and install/replace hot film air mass meter (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Removing hot film air mass meter
    • Installing hot film air mass meter
  • 13 62 590 Replacing the pressure sensor (before throttle valve) (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Remove boost pressure sensor on the throttle body
    • Install the charging pressure sensor on the throttle body
  • 13 62 591 Replacing the pressure sensor (after throttle valve) (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Remove the boost pressure sensor from the intake plenum
    • Installing the boost pressure sensor on the intake plenum
  • 13 62 596 Replacing the differential pressure sensor for the gasoline particulate filter (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Removing the differential pressure sensor for the gasoline particulate filter
    • Installing the differential pressure sensor for the gasoline particulate filter
  • 13 62 679 Replacing temperature sensor for oil/coolant (for 3rd cylinder on the crankcase) (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Remove temperature sensor on crankcase
    • Install temperature sensor on the crankcase
  • 13 62 531 Replace coolant temperature sensor (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback, Cooper JCW GP 2-door hatchback)
    • Remove temperature sensor
    • Install temperature sensor
  • 13 62 596 Replacing the differential pressure sensor for the gasoline particulate filter (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback, Cooper JCW GP 2-door hatchback)
    • Removing the differential pressure sensor for the gasoline particulate filter
    • Installing the differential pressure sensor for the gasoline particulate filter
  • 13 62 679 Replacing temperature sensor for oil/coolant (for 3rd cylinder on the crankcase) (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback, Cooper JCW GP 2-door hatchback)
    • Remove temperature sensor on crankcase
    • Install temperature sensor on the crankcase
• 13 71 Intake Silencer
  • 13 71 000 Remove and install intake filter housing (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Removing intake silencer housing
    • Installing intake silencer housing
  • 13 71 031 Replace intake manifold for intake filter housing (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Removing intake port
    • Installing intake port
  • 13 71 035 Removing and installing/replacing clean air pipe (Cooper base 4-door hatchback, Cooper base 2-door hatchback)
    • Remove clean air pipe
    • Install clean air pipe
  • 13 71 035 Removing and installing/replacing clean air pipe (Cooper S 4-door hatchback, Cooper S 2-door hatchback, Cooper JCW 2-door hatchback, Cooper JCW GP 2-door hatchback)
    • Removing clean air pipe
    • Install clean air pipe
• 13 72 Engine Air Filter
  • 13 72 001 Replacing air filter insert (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Remove air filter insert
    • Installing the air filter insert
• 13 90 EVAP Canister Purge Valve
  • 13 90 500 Replacing the tank vent valve (Cooper 4-door hatchback and Cooper 2-door hatchback, 2020-2023)
    • Remove tank vent valve
    • Installing the tank vent valve