Engine Mechanical - 2.2L

• Specifications
  • Notes
  • Thread Repair Specifications
• Component Locator
  • Disassembled Views
  • Engine Identification
• Diagnostic Information and Procedure
  • Diagnostic Starting Point - Engine Mechanical
  • Symptoms - Engine Mechanical
    • Strategy Based Diagnostics
    • Visual/Physical Inspection
    • Intermittent
    • Symptom List
    • Base Engine Misfire without Internal Engine Noises
    • Base Engine Misfire with Abnormal Internal Lower Engine Noises
    • Base Engine Misfire with Abnormal Valve Train Noise
    • Base Engine Misfire with Coolant Consumption
    • Base Engine Misfire with Excessive Oil Consumption
    • Engine Noise on Start-Up, but Only Lasting a Few Seconds
    • Upper Engine Noise, Regardless of Engine Speed
    • Lower Engine Noise, Regardless of Engine Speed
    • Engine Noise Under Load
    • Engine Will Not Crank - Crankshaft Will Not Rotate
    • Coolant in Combustion Chamber
    • Coolant in Engine Oil
  • Engine Compression Test
  • Cylinder Leakage Test
    • Tools Required
  • Oil Consumption Diagnosis
  • Oil Pressure Diagnosis and Testing
  • Oil Leak Diagnosis
  • Crankcase Ventilation System Inspection/Diagnosis
  • Drive Belt Chirping Diagnosis
    • Diagnostic Aids
    • Test Description
    • Diagnostic Test
  • Drive Belt Squeal Diagnosis
    • Diagnostic Aids
    • Test Description
    • Diagnostic Test
  • Drive Belt Whine Diagnosis
    • Diagnostic Aids
    • Test Description
    • Diagnostic Test
  • Drive Belt Rumbling Diagnosis
    • Diagnostic Aids
    • Test Description
    • Diagnostic Test
  • Drive Belt Vibration Diagnosis
    • Diagnostic Aids
    • Test Description
    • Diagnostic Test
  • Drive Belt Falls Off Diagnosis
    • Diagnostic Aids
    • Test Description
    • Diagnostic Test
  • Drive Belt Excessive Wear Diagnosis
    • Diagnostic Aids
    • Test Description
    • Diagnostic Test
  • Drive Belt Tensioner Diagnosis
    • Tools Required
• Repair Instructions
  • On-Vehicle Repair Instructions
    • Drive Belt Replacement
      • Removal Procedure
      • Installation Procedure
    • Drive Belt Tensioner Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Engine Mount Inspection
    • Engine Oil Pressure Sensor and/or Switch Replacement
      • Removal Procedure
      • Installation Procedure
    • Engine Mount Bracket Replacement
      • Removal Procedure
      • Installation Procedure
    • Engine Mount Strut Replacement
      • Removal Procedure
      • Installation Procedure
    • Engine Mount Replacement
      • Removal Procedure
      • Installation Procedure
    • Engine Mount Strut Bracket Replacement
      • Removal Procedure
      • Installation Procedure
    • Engine Support Fixture
      • Tools Required
      • Installation Procedure
    • Oil Level Indicator and Tube Replacement
      • Removal Procedure
      • Installation Procedure
    • Crankcase Ventilation Hoses/Pipes Replacement
      • Removal Procedure
      • Installation Procedure
    • Intake Manifold Replacement
      • Removal Procedure
      • Installation Procedure
    • Crankshaft Balancer Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Crankshaft Front Oil Seal Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Engine Front Cover Replacement
      • Notes
      • Installation Procedure
    • Camshaft Timing Chain, Sprocket, and Tensioner Replacement
      • Removal Procedure
        • Tools Required
      • Installation Procedure
    • Camshaft Cover Replacement
      • Removal Procedure
      • Installation Procedure
    • Intake Camshaft and Lifter Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Exhaust Camshaft and Lifter Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Cylinder Head Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Oil Pan Replacement
      • Removal Procedure
      • Installation Procedure
    • Crankshaft Rear Oil Seal Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Engine Flywheel Replacement
      • Removal Procedure
      • Installation Procedure
    • Engine Replacement (Automatic Transmission)
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Engine Replacement (Manual Transmission)
      • Tools Required
      • Removal Procedure
      • Installation Procedure
    • Engine Oil and Oil Filter Replacement
      • Removal Procedure
      • Installation Procedure
    • Valve Stem Oil Seal and Valve Spring Replacement
      • Tools Required
      • Removal Procedure
      • Installation Procedure
  • Off-Vehicle Repair Instructions
    • Draining Fluids and Oil Filter Removal
    • Engine Flywheel Removal
      • Tools Required
    • Oil Level Indicator and Tube Removal
    • Exhaust Manifold Removal
    • Intake Manifold Removal
    • Crankshaft Damper Removal
      • Tools Required
    • Camshaft Cover Removal
    • Engine Front Cover and Oil Pump Removal
    • Timing Chain and Tensioner Removal
    • Intake Camshaft, Follower, and Adjuster Removal
    • Exhaust Camshaft, Follower, and Adjuster Removal
    • Balance Shaft Drive Chain and Tensioner Removal
    • Balance Shaft Removal
      • Tools Required
    • Water Pump Removal
    • Cylinder Head Removal
      • Tools Required
    • Oil Pan Removal
    • Piston, Connecting Rod, and Bearing Removal
      • Tools Required
    • Lower Crankcase Removal
    • Crankshaft and Bearings Removal
    • Engine Block Disassemble
    • Engine Block Cleaning and Inspection
    • Crankshaft Balancer Cleaning and Inspection
    • Engine Flywheel Cleaning and Inspection
    • Cylinder Honing
    • Crankshaft and Bearings Cleaning and Inspection
      • Tools Required
    • Piston and Connecting Rod Disassemble
      • Tools Required
    • Piston, Connecting Rod, and Bearings Cleaning and Inspection
      • Connecting Rod Measurement
      • Piston Measurement
      • Piston Selection
    • Piston and Connecting Rod Assemble
    • Camshaft Cleaning and Inspection
    • Timing Chain and Sprockets Cleaning and Inspection
    • Balance Shaft Cleaning and Inspection
    • Balance Shaft Drive Chain and Sprockets Cleaning and Inspection
    • Cylinder Head Disassemble
      • Tools Required
    • Cylinder Head Cleaning and Inspection
      • Valve Cleaning and Inspection
    • Cylinder Head and Gasket Surface Cleaning and Inspection
    • Cylinder Head Assemble
      • Tools Required
    • Oil Pump Disassemble
    • Oil Pump Assemble
    • Intake Manifold Cleaning and Inspection
    • Exhaust Manifold Cleaning and Inspection
    • Oil Pan Cleaning and Inspection
    • Thread Repair
      • General Thread Repair
        • Tools Required
      • Cylinder Head Bolt Hole Thread Repair
      • Main Cap Bolt Hole Thread Repair
    • Service Prior to Assembly
    • Engine Prelubing
      • Tools Required
    • Engine Block Assemble
    • Crankshaft and Bearings Installation
      • Tools Required
      • Bearing Selection
    • Lower Crankcase Installation
      • Tools Required
    • Crankshaft Rear Oil Seal Installation
      • Tools Required
    • Piston, Connecting Rod, and Bearing Installation
      • Tools Required
    • Cylinder Head Installation
      • Tools Required
    • Intake Camshaft, Follower, and Adjuster Install
    • Exhaust Camshaft, Follower, and Adjuster Install
    • Balance Shaft Installation
      • Tools Required
    • Water Pump Installation
    • Timing Balance Shafts to Engine
    • Balance Shaft Drive Chain and Tensioner Install
    • Timing Chain Installation and Tensioner Installation
      • Tools Required
    • Crankshaft Front Oil Seal Installation
      • Tools Required
    • Engine Front Cover and Oil Pump Installation
    • Camshaft Cover Installation
    • Oil Pan Installation
    • Oil Filter Adapter Installation
    • Intake Manifold Installation
    • Crankshaft Damper Installation
      • Tools Required
    • Exhaust Manifold Installation
    • Oil Level Indicator and Tube Installation
    • Engine Flywheel Installation
      • Tools Required
• Description and Operation
  • Drive Belt System Description
  • Engine Component Description
    • Engine Description
      • Cylinder Block
      • Crankshaft
      • Connecting Rod and Piston
      • Oil Pan
      • Balance Shaft Assembly
      • Cylinder Head
      • Valves
      • Camshaft
      • Valve Lifters
      • Camshaft Cover
      • Camshaft Drive
      • Intake and Exhaust Manifold
  • Lubrication Description
  • Cleanliness and Care
  • Separating Parts
  • Replacing Engine Gaskets
    • Tools Required
    • Gasket Reuse and Applying Sealants
    • Separating Components
    • Cleaning Gasket Surfaces
    • Assembling Components
  • Use of RTV and Anaerobic Sealer
    • Pipe Joint Compound
    • RTV Sealer
    • Anaerobic Sealer
  • Tools and Equipment
• Special Tools and Equipment