Repair and Diagnosis (Single Page)
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Quick Lookups
Common Specs & Procedures
Electrical Component Locations
Fluids
Technical Bulletins
Tire Fitment
Wiring Diagrams- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Active BODYWORKS
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Body Control Modules
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Electronic Suspension
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Accessories & Equipment
- Anti-Theft Systems
- Door Front, Central Locking System
- 57 08 37 Disassembling and assembling key - as of MY 2005 (All Models)
- 57 11 19 Removing and installing door handle - as of MY 2005 (All Models)
- 57 11 37 Disassembling and assembling door handle - as of MY 2005 (All Models)
- 57 17 19 Removing and installing door lock - as of MY 2005 (All Models)
- 57 26 19 Removing and installing striker pin - as of MY 2005 (All Models)
- 57 30 19 Removing and installing door unit carrier - as of MY 2005 (All Models)
- 57 30 37 Disassembling and assembling door unit carrier - as of MY 2005 (All Models)
- 57 45 19 Removing and installing door handle - as of MY 2005 (All Models)
- 57 48 19 Removing and installing crash support - as of MY 2005 (All Models)
- 57 51 15 Adjusting front door - as of MY 2005 (All Models)
- 57 51 19 Removing and installing front door - as of MY 2005 (All Models)
- 57 51 37 Disassembling and assembling front door - as of MY 2005 (All Models)
- 57 53 55 Replacing door hinge (on body side) - as of MY 2005 (All Models)
- Tools
- General warning notes
- Tools and materials
- Preliminary work for body repairs with alignment bench
- Removing door hinge (on body side)
- Preparing connection areas of the body for installing the door hinge (on body side)
- Preparing door hinge (on body side) for installation
- Installing door hinge (on body side)
- Subsequent work
- 57 59 19 Removing and installing door latch snib - as of MY 2005 (All Models)
- 57 63 19 Removing and installing rubber seal for door - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 57 63 19 Removing and installing rubber seal for door - as of MY 2006 (Cayman S, Cayman S RHD)
- 57 65 19 Removing and installing rubber seal for door (door side) - as of MY 2005 (All Models)
- 57 78 19 Removing and installing central locking switch - as of MY 2005 (All Models)
- 57 89 19 Removing and installing control unit for rear convenience systems - as of MY 2005 (All Models)
- Instruments, Alarm System
- 90 03 19 Removing and installing dashboard insert - as of MY 2005 (All Models)
- 90 22 19 Removing and installing stopwatch - as of MY 2005 (All Models)
- 90 25 19 Removing and installing instrument cluster - as of MY 2005 (All Models)
- 90 35 19 Removing and installing gateway control unit - as of MY 2005 (All Models)
- 90 50 19 Removing and installing horn - as of MY 2005 (All Models)
- 90 58 19 Installing and removing socket - as of MY 2005 (All Models)
- 90 62 19 Removing and installing cigar lighter - as of MY 2005 (All Models)
- Lights, Lamps, Switches Interior, Theft Protection
- 96 07 19 Removing and installing contact switch for glove compartment light - as of MY 2005 (All Models)
- 96 15 19 Removing and installing footwell light - as of MY 2005 (All Models)
- 96 16 19 Removing and installing door warning light - as of MY 2005 (All Models)
- 96 22 19 Removing and installing bulb for interior light - as of MY 2005 (Cayman S, Cayman S RHD)
- 96 22 19 Removing and installing bulb for interior light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 27 19 Removing and installing switch console - as of MY 2005 (All Models)
- 96 40 19 Removing and installing luggage compartment light in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 41 19 Replacing bulb for luggage compartment light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 41 55 Replacing bulb for luggage compartment light - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 44 19 Removing and installing glove compartment light - as of MY 2005 (All Models)
- 96 47 55 Replacing bulb for reading light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 47 55 Replacing bulb for reading light - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 60 21 Removing main switch for power supply - as of MY 2005 (All Models)
- 96 62 55 Replacing remote control - as of MY 2005 (All Models)
- 96 62 25 Teaching hand-held transmitter - as of MY 2005 (All Models)
- 96 63 19 Removing and installing tilt sensor control unit - as of MY 2005 (All Models)
- 96 65 19 Removing and installing the alarm siren - as of MY 2005 (All Models)
- 96 66 19 Removing and installing KESSY/PAS control unit - as of MY 2005 (All Models)
- 96 78 19 Removing and installing control unit for garage door opener - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 78 19 Removing and installing control unit for garage door opener - as of MY 2005 (Cayman S, Cayman S RHD)
- 96 79 19 Removing and installing garage door opener control unit - as of MY 2005 (All Models)
- 96 85 19 Removing and installing interior monitoring sensor - as of MY 2005 (All Models)
- Door Front, Central Locking System
- Communication Devices
- Radio, Telephone, On-Board Computer, Navigation
- 91 10 19 Removing and installing PCM display and control unit - as of MY 2005 (All Models)
- 91 12 19 Removing and installing navigation unit - as of MY 2005 (All Models)
- 91 13 19 Removing and installing GPS antenna - as of MY 2005 (All Models)
- 91 24 19 Removing and installing car radio CD player - as of MY 2005 (All Models)
- 91 28 55 Replacing the antenna leads - as of MY 2005 (All Models)
- Preliminary work
- Preliminary work for PCM/radio antenna lead up to antenna control unit
- Preliminary work for antenna lead for left antenna amplifier up to right antenna amplifier
- Preliminary work for antenna lead for left antenna amplifier up to KESSY/PAS control unit
- Preliminary work for antenna lead for right antenna amplifier up to rod antenna
- Preliminary work for navigation unit antenna lead up to GPS antenna
- Installing the antenna leads
- Subsequent work
- Subsequent work for PCM/radio antenna lead up to antenna control unit
- Subsequent work for antenna lead for left antenna amplifier up to right antenna amplifier
- Subsequent work for antenna lead for left antenna amplifier up to KESSY/PAS control unit
- Subsequent work for antenna lead for right antenna amplifier up to rod antenna
- Subsequent work for navigation unit antenna lead up to GPS antenna
- Preliminary work
- 91 36 19 Removing and installing subwoofer - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 91 36 19 Removing and installing subwoofer - as of MY 2006 (Cayman S, Cayman S RHD)
- 91 38 19 Removing and installing rod antenna - as of MY 2005 (All Models)
- 91 40 19 Removing and installing front loudspeakers - as of MY 2005 (All Models)
- 91 41 19 Removing and installing front loudspeakers - as of MY 2005 (All Models)
- 91 42 19 Removing and installing rear loudspeaker - as of MY 2006 (Cayman S, Cayman S RHD)
- 91 44 19 Removing and installing loudspeaker amplifier - as of MY 2005 (All Models)
- 91 47 19 Removing and installing radio antenna - as of MY 2005 (All Models)
- 91 57 19 Removing and installing microphone for telephone - as of MY 2005 (All Models)
- 91 60 19 Removing and installing CD changer - as of MY 2005 (All Models)
- 91 61 19 Removing and installing multi-function remote control - as of MY 2005 (All Models)
- 91 62 19 Removing and installing control unit for steering wheel electronics - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Removing control unit for steering wheel electronics
- Installing control unit for steering wheel electronics
- Subsequent work
- Reading data out of and writing data into the control unit for steering wheel electronics.
- Coding control unit for steering wheel electronics
- Calibrating steering-angle sensor
- 91 68 19 Removing and installing outside temperature sensor - as of MY 2005 (All Models)
- 91 74 19 Removing and installing control module for ParkAssist - as of MY 2005 (All Models)
- 91 75 19 Removing and installing sensor for ParkAssist - as of MY 2005 (All Models)
- 91 77 19 Removing and installing multi-function control unit - as of MY 2005 (All Models)
- 91 84 19 Removing and installing antenna amplifier - as of MY 2005 (All Models)
- 91 86 19 Removing and installing control unit for antenna - as of MY 2005 (All Models)
- 91 88 19 Removing and installing console for telephone - as of MY 2005 (All Models)
- 91 90 19 Removing and installing control unit for telephone - as of MY 2005 (All Models)
- 91 91 19 Removing and installing additional receiver for telephone - as of MY 2005 (All Models)
- Radio, Telephone, On-Board Computer, Navigation
- Cruise Control Systems
- Starter, Power Supply, Cruise Control
- 27 TW Technical data, engine electronics - as of MY 2005 (All Models)
- 27 06 01 Checking the battery - as of MY 2005 (All Models)
- 27 06 IN Electrical emergency release, front lid - as of MY 2005 (All Models)
- 27 06 IN Work instructions after disconnecting the battery - as of MY 2005 (All Models)
- Disconnecting and connecting the battery
- Disconnecting and connecting the battery
- Effect of disconnection or total discharge of battery on electrical systems in the vehicle and the precautions to be taken
- Test drive after disconnecting battery
- Effects of overvoltage on electrical and electronic systems during welding work and the precautions to be taken
- Disconnecting and connecting the battery
- 27 06 IN External power connection, jump lead starting - as of MY 2005 (All Models)
- 27 06 01 Battery trickle charge - as of MY 2005 (All Models)
- 27 06 19 Removing and installing battery - as of MY 2005 (All Models)
- 27 12 19 Removing and installing battery cover - as of MY 2005 (All Models)
- 27 22 19 Removing and installing three-phase generator - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 27 22 19 Removing and installing three-phase generator - as of MY 2006 (Cayman S, Cayman S RHD)
- 27 60 19 Removing and installing starter - as of MY 2005 (All Models)
- Starter, Power Supply, Cruise Control
- Entertainment Systems
- Radio, Telephone, On-Board Computer, Navigation
- 91 10 19 Removing and installing PCM display and control unit - as of MY 2005 (All Models)
- 91 12 19 Removing and installing navigation unit - as of MY 2005 (All Models)
- 91 13 19 Removing and installing GPS antenna - as of MY 2005 (All Models)
- 91 24 19 Removing and installing car radio CD player - as of MY 2005 (All Models)
- 91 28 55 Replacing the antenna leads - as of MY 2005 (All Models)
- Preliminary work
- Preliminary work for PCM/radio antenna lead up to antenna control unit
- Preliminary work for antenna lead for left antenna amplifier up to right antenna amplifier
- Preliminary work for antenna lead for left antenna amplifier up to KESSY/PAS control unit
- Preliminary work for antenna lead for right antenna amplifier up to rod antenna
- Preliminary work for navigation unit antenna lead up to GPS antenna
- Installing the antenna leads
- Subsequent work
- Subsequent work for PCM/radio antenna lead up to antenna control unit
- Subsequent work for antenna lead for left antenna amplifier up to right antenna amplifier
- Subsequent work for antenna lead for left antenna amplifier up to KESSY/PAS control unit
- Subsequent work for antenna lead for right antenna amplifier up to rod antenna
- Subsequent work for navigation unit antenna lead up to GPS antenna
- Preliminary work
- 91 36 19 Removing and installing subwoofer - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 91 36 19 Removing and installing subwoofer - as of MY 2006 (Cayman S, Cayman S RHD)
- 91 38 19 Removing and installing rod antenna - as of MY 2005 (All Models)
- 91 40 19 Removing and installing front loudspeakers - as of MY 2005 (All Models)
- 91 41 19 Removing and installing front loudspeakers - as of MY 2005 (All Models)
- 91 42 19 Removing and installing rear loudspeaker - as of MY 2006 (Cayman S, Cayman S RHD)
- 91 44 19 Removing and installing loudspeaker amplifier - as of MY 2005 (All Models)
- 91 47 19 Removing and installing radio antenna - as of MY 2005 (All Models)
- 91 57 19 Removing and installing microphone for telephone - as of MY 2005 (All Models)
- 91 60 19 Removing and installing CD changer - as of MY 2005 (All Models)
- 91 61 19 Removing and installing multi-function remote control - as of MY 2005 (All Models)
- 91 62 19 Removing and installing control unit for steering wheel electronics - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Removing control unit for steering wheel electronics
- Installing control unit for steering wheel electronics
- Subsequent work
- Reading data out of and writing data into the control unit for steering wheel electronics.
- Coding control unit for steering wheel electronics
- Calibrating steering-angle sensor
- 91 68 19 Removing and installing outside temperature sensor - as of MY 2005 (All Models)
- 91 74 19 Removing and installing control module for ParkAssist - as of MY 2005 (All Models)
- 91 75 19 Removing and installing sensor for ParkAssist - as of MY 2005 (All Models)
- 91 77 19 Removing and installing multi-function control unit - as of MY 2005 (All Models)
- 91 84 19 Removing and installing antenna amplifier - as of MY 2005 (All Models)
- 91 86 19 Removing and installing control unit for antenna - as of MY 2005 (All Models)
- 91 88 19 Removing and installing console for telephone - as of MY 2005 (All Models)
- 91 90 19 Removing and installing control unit for telephone - as of MY 2005 (All Models)
- 91 91 19 Removing and installing additional receiver for telephone - as of MY 2005 (All Models)
- Radio, Telephone, On-Board Computer, Navigation
- Exterior Lights
- Lights, Lamps, Switches Exterior
- 94 05 19 Removing and installing main light switch - as of MY 2005 (All Models)
- 94 14 19 Removing and installing headlight mounting - as of MY 2005 (All Models)
- 94 15 19 Removing and installing main headlight - as of MY 2005 (All Models)
- 94 15 IN Converting headlights for left/right-hand driving - as of MY 2005 (All Models)
- 94 23 19 Removing and installing halogen bulb - as of MY 2005 (All Models)
- 94 23 IN Bulb table and installation instructions - as of MY 2005 (All Models)
- 94 27 19 Removing and installing bulb for parking light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 94 27 19 Removing and installing bulb for parking light - as of MY 2006 (Cayman S, Cayman S RHD)
- 94 31 19 Removing and installing tail light - as of MY 2005 (All Models)
- 94 36 19 Removing and installing brake light switch - as of MY 2005 (All Models)
- 94 44 19 Removing and installing bulb for number plate light - as of MY 2005 (All Models)
- 94 47 19 Removing and installing hazard warning light switch - as of MY 2005 (All Models)
- 94 49 19 Removing and installing front control unit - as of MY 2005 (All Models)
- 94 50 19 Removing and installing steering-column switch - as of MY 2005 (All Models)
- 94 50 37 Disassembling and assembling steering-column switch - as of MY 2005 (All Models)
- 94 53 19 Removing and installing side direction indicator light - as of MY 2005 (All Models)
- 94 56 19 Removing and installing bulb for front direction indicator - as of MY 2005 (All Models)
- 94 57 19 Removing and installing control unit for gas discharge - as of MY 2005 (All Models)
- 94 59 19 Removing and installing gas discharge lamp - as of MY 2005 (All Models)
- 94 67 19 Removing and installing bulb for fog light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 94 67 19 Removing and installing bulb for fog light - as of MY 2006 (Cayman S, Cayman S RHD)
- 94 70 19 Removing and installing auxiliary brake light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 94 70 19 Removing and installing auxiliary brake light - as of MY 2006 (Cayman S, Cayman S RHD)
- 94 71 19 Removing and installing auxiliary headlight - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 94 71 19 Removing and installing auxiliary headlight - as of MY 2006 (Cayman S, Cayman S RHD)
- 94 72 19 Removing and installing switch for reversing light - as of MY 2005 (Boxster S, Boxster S RHD, Cayman S, Cayman S RHD)
- 94 72 19 Removing and installing switch for reversing light - as of MY 2005 (Boxster, Boxster RHD)
- 94 78 19 Removing and installing front angle sensor for headlight levelling system - as of MY 2005 (All Models)
- 94 79 19 Removing and installing rear angle sensor for headlight levelling system - as of MY 2005 (All Models)
- 94 94 19 Removing and installing servo motor for headlight levelling system - as of MY 2005 (All Models)
- Lights, Lamps, Switches Exterior
- Gauges & Instrument Panels
- Instruments, Alarm System
- 90 03 19 Removing and installing dashboard insert - as of MY 2005 (All Models)
- 90 22 19 Removing and installing stopwatch - as of MY 2005 (All Models)
- 90 25 19 Removing and installing instrument cluster - as of MY 2005 (All Models)
- 90 35 19 Removing and installing gateway control unit - as of MY 2005 (All Models)
- 90 50 19 Removing and installing horn - as of MY 2005 (All Models)
- 90 58 19 Installing and removing socket - as of MY 2005 (All Models)
- 90 62 19 Removing and installing cigar lighter - as of MY 2005 (All Models)
- Instruments, Alarm System
- Heated Glass/Defoggers
- Glazing, Window Control
- 64 12 IN General information on installing and removing car windows - as of MY 2005 (All Models)
- Tools
- Removing glass with cutting wire separator
- Danger of injury when working on car windows
- Material damage when removing the glass from car windows
- Removing glass with cutting device - wire separator
- Applying protective film to the dashboard
- Guiding cutting thread into the passenger compartment
- Guiding cutting thread into the gap in the glass
- Attaching cutting thread to the body
- Attaching cutting thread to the spooling device
- Installing spooling device and deflection rollers on the glass
- Separating glass as far as P1
- Repositioning spooling device
- Separating glass as far as P2
- Separating glass as far as P3
- Separating glass as far as P4
- Separating glass as far as P5
- Cutting power when removing glass with cutting thread
- 64 16 23 Removing and installing seal for windscreen - as of MY 2005 (All Models)
- 64 40 49 Reworking (coating) front door window - as of MY 2005 (All Models)
- 64 12 IN Processing of Porsche 2-component window bonding agents - as of MY 2005 (All Models)
- 64 12 19 Removing and installing windscreen - as of MY 2005 (All Models)
- 64 37 19 Removing and installing microswitch for window opening controls - as of MY 2005 (All Models)
- 64 40 19 Removing and installing front door window - as of MY 2005 (All Models)
- Preliminary work
- Removing front door window
- Installing front door window
- Installing front door window
- Securing front door window
- Inserting door trim panel
- Standardizing the power windows
- Blockage detection function
- Precondition for operation of the power windows
- Adjusting the door window angle in the vehicle's longitudinal direction
- Adjusting the door window height
- Adjustment of pressing force of door window edge against seal of convertible top at top and sides
- Subsequent work
- 64 48 19 Removing and installing front window shaft seal - as of MY 2005 (All Models)
- 64 52 19 Removing and installing front power windows - as of MY 2005 (Cayman S, Cayman S RHD)
- 64 52 19 Removing and installing front power windows - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 64 54 19 Removing and installing power window motor - as of MY 2005 (All Models)
- 64 58 19 Removing and installing switch for power windows - as of MY 2005 (All Models)
- 64 75 19 Removing and installing side window - as of MY 2006 (Cayman S, Cayman S RHD)
- 64 76 19 Removing and installing side window seal - as of MY 2006 (Cayman S, Cayman S RHD)
- 64 86 19 Removing and installing rear window - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 64 12 IN General information on installing and removing car windows - as of MY 2005 (All Models)
- Glazing, Window Control
- Infotainment
- Radio, Telephone, On-Board Computer, Navigation
- 91 10 19 Removing and installing PCM display and control unit - as of MY 2005 (All Models)
- 91 12 19 Removing and installing navigation unit - as of MY 2005 (All Models)
- 91 13 19 Removing and installing GPS antenna - as of MY 2005 (All Models)
- 91 24 19 Removing and installing car radio CD player - as of MY 2005 (All Models)
- 91 28 55 Replacing the antenna leads - as of MY 2005 (All Models)
- Preliminary work
- Preliminary work for PCM/radio antenna lead up to antenna control unit
- Preliminary work for antenna lead for left antenna amplifier up to right antenna amplifier
- Preliminary work for antenna lead for left antenna amplifier up to KESSY/PAS control unit
- Preliminary work for antenna lead for right antenna amplifier up to rod antenna
- Preliminary work for navigation unit antenna lead up to GPS antenna
- Installing the antenna leads
- Subsequent work
- Subsequent work for PCM/radio antenna lead up to antenna control unit
- Subsequent work for antenna lead for left antenna amplifier up to right antenna amplifier
- Subsequent work for antenna lead for left antenna amplifier up to KESSY/PAS control unit
- Subsequent work for antenna lead for right antenna amplifier up to rod antenna
- Subsequent work for navigation unit antenna lead up to GPS antenna
- Preliminary work
- 91 36 19 Removing and installing subwoofer - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 91 36 19 Removing and installing subwoofer - as of MY 2006 (Cayman S, Cayman S RHD)
- 91 38 19 Removing and installing rod antenna - as of MY 2005 (All Models)
- 91 40 19 Removing and installing front loudspeakers - as of MY 2005 (All Models)
- 91 41 19 Removing and installing front loudspeakers - as of MY 2005 (All Models)
- 91 42 19 Removing and installing rear loudspeaker - as of MY 2006 (Cayman S, Cayman S RHD)
- 91 44 19 Removing and installing loudspeaker amplifier - as of MY 2005 (All Models)
- 91 47 19 Removing and installing radio antenna - as of MY 2005 (All Models)
- 91 57 19 Removing and installing microphone for telephone - as of MY 2005 (All Models)
- 91 60 19 Removing and installing CD changer - as of MY 2005 (All Models)
- 91 61 19 Removing and installing multi-function remote control - as of MY 2005 (All Models)
- 91 62 19 Removing and installing control unit for steering wheel electronics - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Removing control unit for steering wheel electronics
- Installing control unit for steering wheel electronics
- Subsequent work
- Reading data out of and writing data into the control unit for steering wheel electronics.
- Coding control unit for steering wheel electronics
- Calibrating steering-angle sensor
- 91 68 19 Removing and installing outside temperature sensor - as of MY 2005 (All Models)
- 91 74 19 Removing and installing control module for ParkAssist - as of MY 2005 (All Models)
- 91 75 19 Removing and installing sensor for ParkAssist - as of MY 2005 (All Models)
- 91 77 19 Removing and installing multi-function control unit - as of MY 2005 (All Models)
- 91 84 19 Removing and installing antenna amplifier - as of MY 2005 (All Models)
- 91 86 19 Removing and installing control unit for antenna - as of MY 2005 (All Models)
- 91 88 19 Removing and installing console for telephone - as of MY 2005 (All Models)
- 91 90 19 Removing and installing control unit for telephone - as of MY 2005 (All Models)
- 91 91 19 Removing and installing additional receiver for telephone - as of MY 2005 (All Models)
- Radio, Telephone, On-Board Computer, Navigation
- Interior/Exterior Trim
- Exterior Equipment
- 66 04 19 Removing and installing front air grille - as of MY 2005 (Cayman S, Cayman S RHD)
- 66 04 19 Removing and installing front air grille - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 07 19 Removing and installing front logo - as of MY 2005 (All Models)
- 66 34 19 Removing and installing side-section trim - as of MY 2005 (All Models)
- 66 36 19 Removing and installing roof joint strip - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 50 19 Removing and installing the rear logo - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 50 19 Removing and installing the rear logo - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 54 19 Removing and installing switch for rearview mirror - as of MY 2005 (All Models)
- 66 56 19 Removing and installing side air inlet - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 58 19 Removing and installing rear spoiler - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 58 19 Removing and installing rear spoiler - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 71 19 Removing and installing engine for rear spoiler - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 71 19 Removing and installing motor for rear spoiler - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 72 19 Removing and installing spoiler drive - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 72 19 Removing and installing spoiler drive - as of MY 2005 (Cayman S, Cayman S RHD)
- 66 77 55 Replacing stone guard film - as of MY 2005 (All Models)
- 66 82 19 Removing and installing mirror adjusting motor - as of MY 2005 (All Models)
- 66 89 19 Removing and installing rear-view mirror - as of MY 2005 (All Models)
- 66 92 19 Removing and installing the roof transport system - as of MY 2006 (Cayman S, Cayman S RHD)
- Interior Equipment
- 68 05 19 Removing and installing inner door sill trim - as of MY 2005 (All Models)
- 68 07 19 Removing and installing cover strip - as of MY 2005 (All Models)
- 68 11 19 Removing and installing glove compartment lock - as of MY 2005 (All Models)
- 68 12 19 Removing and installing lid for glove compartment - as of MY 2005 (All Models)
- 68 14 19 Removing and installing center console cover - as of MY 2005 (All Models)
- 68 15 19 Removing and installing glove compartment - as of MY 2005 (All Models)
- 68 16 19 Removing and installing shelf - as of MY 2005 (All Models)
- 68 17 19 Removing and installing center console - as of MY 2005 (All Models)
- 68 17 37 Disassembling and assembling the center console - as of MY 2005 (All Models)
- 68 19 19 Removing and installing cover for center console - as of MY 2005 (All Models)
- 68 20 19 Removing and installing front ashtray - as of MY 2005 (All Models)
- 68 23 19 Removing and installing sun visor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 68 23 19 Removing and installing sun visor - as of MY 2005 (Cayman S, Cayman S RHD)
- 68 23 37 Disassembling and assembling sun visor - as of MY 2005 (All Models)
- 68 30 19 Removing and installing cup holder - as of MY 2005 (All Models)
- 68 31 19 Removing and installing cassette/CD box - as of MY 2005 (All Models)
- 68 47 19 Removing and installing windstop - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 68 54 19 Removing and installing luggage net/mesh - as of MY 2005 (Cayman S, Cayman S RHD)
- 68 57 19 Removing and installing storage pocket/box - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Linings, Insulation
- 70 IN Notes for the care of soft-look paint surfaces - as of MY 2005 (All Models)
- 70 02 19 Removing and installing front trim (wing flange) - as of MY 2005 (All Models)
- 70 03 19 Removing and installing rear luggage compartment side-trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 05 19 Removing and installing front luggage compartment trim panel - as of MY 2005 (All Models)
- 70 06 19 Removing and installing rear luggage-compartment trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 06 19 Removing and installing rear luggage compartment trim (carpet lining) - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 08 19 Removing and installing trim panel for convertible top rest/engine compartment lid - as of MY 2005 (Cayman S, Cayman S RHD)
- 70 08 19 Removing and installing trim panel for convertible top rest/engine compartment lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 16 19 Removing and installing dashboard cover - as of MY 2005 (All Models)
- 70 19 19 Removing and installing trim under dashboard - as of MY 2005 (All Models)
- 70 18 19 Removing and installing instrument panel - as of MY 2005 (All Models)
- 70 20 19 Removing and installing cover for dashboard (defroster trim) - as of MY 2005 (All Models)
- 70 22 19 Removing and installing cover (cold air bulkhead) - as of MY 2005 (All Models)
- 70 23 19 Removing and installing trim panel for spring strut mount - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 24 19 Removing and installing front side section trim - as of MY 2005 (All Models)
- 70 30 19 Removing and installing front luggage compartment cover - as of MY 2005 (All Models)
- 70 30 19 Removing and installing rear luggage compartment cover - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 31 19 Removing and installing rear wall trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 31 19 Removing and installing rear wall trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 35 19 Removing and installing footrest - as of MY 2005 (All Models)
- 70 39 19 Removing and installing cover for front lock mount - as of MY 2005 (All Models)
- 70 39 19 Removing and installing cover for rear lock carrier - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 53 19 Removing and installing rear cover. - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 54 19 Removing and installing service tray - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 57 19 Removing and installing A-pillar trim - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 57 19 Removing and installing A-pillar trim - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 59 19 Removing and installing door trim panel - as of MY 2005 (All Models)
- 70 61 19 Removing and installing cover for door trim panel - as of MY 2005 (All Models)
- 70 63 19 Removing and installing inner door opener - as of MY 2005 (All Models)
- 70 65 19 Removing and installing oddments compartment lid - as of MY 2005 (All Models)
- 70 66 19 Removing and installing oddments tray - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 68 19 Removing and installing C-pillar trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 70 19 Removing and installing trim panel for mirror triangle - as of MY 2005 (All Models)
- 70 81 19 Removing and installing trim for roll-over bar - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 83 19 Removing and installing front roof trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 84 19 Removing and installing roof lining - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 87 19 Removing and installing trim panel for rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 91 19 Removing and installing rear lid hinge trim - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 92 19 Removing and installing trim panel for rear lid (window frame) - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 94 19 Removing and installing rear light cover - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 75 19 Removing and installing side trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 75 19 Removing and installing side trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Exterior Equipment
- Interior/Illumination Lights
- Lights, Lamps, Switches Interior, Theft Protection
- 96 07 19 Removing and installing contact switch for glove compartment light - as of MY 2005 (All Models)
- 96 15 19 Removing and installing footwell light - as of MY 2005 (All Models)
- 96 16 19 Removing and installing door warning light - as of MY 2005 (All Models)
- 96 22 19 Removing and installing bulb for interior light - as of MY 2005 (Cayman S, Cayman S RHD)
- 96 22 19 Removing and installing bulb for interior light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 27 19 Removing and installing switch console - as of MY 2005 (All Models)
- 96 40 19 Removing and installing luggage compartment light in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 41 19 Replacing bulb for luggage compartment light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 41 55 Replacing bulb for luggage compartment light - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 44 19 Removing and installing glove compartment light - as of MY 2005 (All Models)
- 96 47 55 Replacing bulb for reading light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 47 55 Replacing bulb for reading light - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 60 21 Removing main switch for power supply - as of MY 2005 (All Models)
- 96 62 55 Replacing remote control - as of MY 2005 (All Models)
- 96 62 25 Teaching hand-held transmitter - as of MY 2005 (All Models)
- 96 63 19 Removing and installing tilt sensor control unit - as of MY 2005 (All Models)
- 96 65 19 Removing and installing the alarm siren - as of MY 2005 (All Models)
- 96 66 19 Removing and installing KESSY/PAS control unit - as of MY 2005 (All Models)
- 96 78 19 Removing and installing control unit for garage door opener - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 78 19 Removing and installing control unit for garage door opener - as of MY 2005 (Cayman S, Cayman S RHD)
- 96 79 19 Removing and installing garage door opener control unit - as of MY 2005 (All Models)
- 96 85 19 Removing and installing interior monitoring sensor - as of MY 2005 (All Models)
- Lights, Lamps, Switches Interior, Theft Protection
- Seats
- Seat UPHOLSTERIES, Cover
- 74 10 19 Removing and installing padding for front seat - as of MY 2005 (All Models)
- 74 13 19 Removing and installing cover for front seat - as of MY 2005 (All Models)
- 74 17 19 Removing and installing padding for front backrest - as of MY 2005 (All Models)
- 74 18 19 Removing and installing padding for front middle backrest - as of MY 2005 (All Models)
- 74 19 19 Removing and installing cover for front backrest - as of MY 2005 (All Models)
- 74 20 19 Removing and installing cover for front middle backrest - as of MY 2005 (All Models)
- 74 23 19 Removing and installing backrest pocket - as of MY 2005 (All Models)
- 74 28 19 Removing and installing heating element for seat - as of MY 2005 (All Models)
- 74 29 19 Removing and installing heating element for backrest - as of MY 2005 (All Models)
- Seats, Frames
- 72 01 19 Removing and installing front seat - as of MY 2005 (All RHD Models)
- 72 01 19 Removing and installing front seat - as of MY 2005 (All LHD Models)
- 72 06 19 Removing and installing air cushion switch - as of MY 2005 (All Models)
- 72 09 55 Replacing seat frame - as of MY 2005 (All RHD Models)
- 72 09 55 Replacing seat frame - as of MY 2005 (All LHD Models)
- 72 14 19 Removing and installing air cushion for seat - as of MY 2005 (All Models)
- 72 16 19 Removing and installing control module trim panel - as of MY 2005 (All Models)
- 72 17 19 Removing and installing air cushion for backrest - as of MY 2005 (All Models)
- 72 19 55 Replacing backrest frame - as of MY 2005 (All Models)
- 72 24 19 Removing and installing cushion carrier for front backrest - as of MY 2005 (All Models)
- 72 25 19 Removing and installing bowden cable for backrest release - as of MY 2005 (All Models)
- 72 26 19 Removing and installing cover for backrest - as of MY 2005 (All Models)
- 72 28 19 Removing and installing height adjustment lever - as of MY 2005 (All Models)
- 72 31 19 Removing and installing control button for backrest adjustment - as of MY 2005 (All Models)
- 72 33 19 Removing and installing control valve for lumbar support adjustment - as of MY 2005 (All Models)
- 72 34 19 Removing and installing lumbar support - as of MY 2005 (All Models)
- 72 36 19 Removing and installing motor for lumbar support - as of MY 2005 (All Models)
- 72 38 19 Removing and installing air cushion control valve - as of MY 2005 (All Models)
- 72 39 19 Removing and installing air cushion motor - as of MY 2005 (All Models)
- 72 86 19 Removing and installing switch for seat adjustment - as of MY 2005 (All Models)
- 72 87 19 Removing and installing motor for seat adjustment - as of MY 2005 (All Models)
- 72 88 19 Removing and installing motor for front vertical adjustment - as of MY 2005 (All Models)
- 72 89 19 Removing and installing motor for backrest adjustment - as of MY 2005 (All Models)
- 72 92 19 Removing and installing motor for rear vertical adjustment - as of MY 2005 (All Models)
- 72 93 19 Removing and installing control unit for memory seat adjustment - as of MY 2005 (All Models)
- 72 94 19 Removing and installing switch for memory seat adjustment - as of MY 2005 (All Models)
- Seat UPHOLSTERIES, Cover
- Window Motors & Regulators
- Glazing, Window Control
- 64 12 IN General information on installing and removing car windows - as of MY 2005 (All Models)
- Tools
- Removing glass with cutting wire separator
- Danger of injury when working on car windows
- Material damage when removing the glass from car windows
- Removing glass with cutting device - wire separator
- Applying protective film to the dashboard
- Guiding cutting thread into the passenger compartment
- Guiding cutting thread into the gap in the glass
- Attaching cutting thread to the body
- Attaching cutting thread to the spooling device
- Installing spooling device and deflection rollers on the glass
- Separating glass as far as P1
- Repositioning spooling device
- Separating glass as far as P2
- Separating glass as far as P3
- Separating glass as far as P4
- Separating glass as far as P5
- Cutting power when removing glass with cutting thread
- 64 16 23 Removing and installing seal for windscreen - as of MY 2005 (All Models)
- 64 40 49 Reworking (coating) front door window - as of MY 2005 (All Models)
- 64 12 IN Processing of Porsche 2-component window bonding agents - as of MY 2005 (All Models)
- 64 12 19 Removing and installing windscreen - as of MY 2005 (All Models)
- 64 37 19 Removing and installing microswitch for window opening controls - as of MY 2005 (All Models)
- 64 40 19 Removing and installing front door window - as of MY 2005 (All Models)
- Preliminary work
- Removing front door window
- Installing front door window
- Installing front door window
- Securing front door window
- Inserting door trim panel
- Standardizing the power windows
- Blockage detection function
- Precondition for operation of the power windows
- Adjusting the door window angle in the vehicle's longitudinal direction
- Adjusting the door window height
- Adjustment of pressing force of door window edge against seal of convertible top at top and sides
- Subsequent work
- 64 48 19 Removing and installing front window shaft seal - as of MY 2005 (All Models)
- 64 52 19 Removing and installing front power windows - as of MY 2005 (Cayman S, Cayman S RHD)
- 64 52 19 Removing and installing front power windows - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 64 54 19 Removing and installing power window motor - as of MY 2005 (All Models)
- 64 58 19 Removing and installing switch for power windows - as of MY 2005 (All Models)
- 64 75 19 Removing and installing side window - as of MY 2006 (Cayman S, Cayman S RHD)
- 64 76 19 Removing and installing side window seal - as of MY 2006 (Cayman S, Cayman S RHD)
- 64 86 19 Removing and installing rear window - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 64 12 IN General information on installing and removing car windows - as of MY 2005 (All Models)
- Glazing, Window Control
- Wiper/Washer Systems
- Windshield Wiper And Washer System
- 92 12 19 Removing and installing rain sensor - as of MY 2005 (All Models)
- 92 15 19 Removing and installing wiper motor - as of MY 2005 (All Models)
- 92 19 19 Removing and installing wiper link - as of MY 2005 (All Models)
- 92 25 15 Adjusting wiper arm attack angle - as of MY 2005 (All Models)
- 92 25 19 Removing and installing wiper arm - as of MY 2005 (All Models)
- 92 27 19 Removing and installing wiper blade - as of MY 2005 (All Models)
- 92 34 19 Removing and installing wiper motor for rear window washer - as of MY 2006 (Cayman S, Cayman S RHD)
- 92 41 19 Removing and installing wiper arm for rear window washer - as of MY 2006 (Cayman S, Cayman S RHD)
- 92 43 19 Removing and installing wiper blade for rear window washer - as of MY 2006 (Cayman S, Cayman S RHD)
- 92 56 19 Removing and installing pump for windscreen washer system - as of MY 2005 (All Models)
- 92 60 19 Removing and installing reservoir for windscreen washer system - as of MY 2005 (All Models)
- 92 67 19 Removing and installing sender for washer fluid-level indicator - as of MY 2005 (All Models)
- 92 72 19 Removing and installing spray nozzle for headlight washer system - as of MY 2005 (All Models)
- 92 77 19 Removing and installing hose for headlight washer - as of MY 2005 (All Models)
- 92 78 19 Removing and installing pump for headlight washing system - as of MY 2005 (All Models)
- Windshield Wiper And Washer System
- Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- 97 IN Measurement of closed-circuit current - as of MY 2005 (All Models)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 10 19 Removing and installing vehicle electrical system control unit - as of MY 2005 (All Models)
- 97 15 19 Removing and installing front wiring harness - as of MY 2005 (All Models)
- 97 16 19 Removing and installing wire harness for front-end - as of MY 2005 (All Models)
- 97 20 19 Removing and installing wiring harness for center console - as of MY 2005 (All Models)
- 97 25 19 Removing and installing rear wire harness - as of MY 2005 (All Models)
- 97 32 19 Removing and installing wire harness for door - as of MY 2005 (All Models)
- Preliminary work
- Removing wiring harness for door
- Removing lateral footwell trim on driver's side
- Removing lateral footwell trim on passenger's side
- Disconnect wire harness for door (driver's side) at the A-pillar
- Disconnect wire harness for door (passenger's side) at the A-pillar
- Removing wiring harness for door
- Removing wiring harness for door trim panel
- Installing wiring harness for door
- Installing wiring harness for door
- Locking wire harness for door (driver's side) at the A-pillar
- Locking wire harness for door (passenger's side) at the A-pillar
- Installing lateral footwell trim on driver's side
- Installing lateral footwell trim on passenger's side
- Installing wiring harness for door trim panel
- Subsequent work
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 45 19 Removing and installing wire harness for battery wiring - as of MY 2005 (All Models)
- 97 52 19 Removing and installing wire harness for engine - as of MY 2005 (All Models)
- 97 53 19 Removing and installing wire harness for seat heater - as of MY 2005 (All Models)
- 97 55 19 Removing and installing wiring harness for convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 56 19 Removing and installing wire harness for backrest (front seat) - as of MY 2005 (All Models)
- 97 57 19 Removing and installing wire harness for electrically adjustable seat - as of MY 2005 (All Models)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 66 23 Installing wire harness for airbag - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Preliminary work for wire harness for passenger's airbag unit
- Preliminary work for wire harness for left seat-belt tensioner
- Preliminary work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Preliminary work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Preliminary work for head airbag wire harness (head airbag to A-pillar connection point)
- Tools and materials
- Installing wire harness for airbag
- Subsequent work
- Subsequent work for wire harness for passenger's airbag unit
- Subsequent work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Subsequent work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Subsequent work for head airbag wire harness (head airbag to A-pillar connection point)
- 97 67 19 Removing and installing wire harness in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 70 19 Removing and installing wiring harness for number plate light - as of MY 2005 (All Models)
- 97 72 23 Installing optical waveguide - as of MY 2005 (All Models)
- 97 72 IN Optical waveguide (LWL) - MOST bus - as of MY 2005 (All Models)
- Tools
- Optical waveguide (LWL) - MOST bus
- Requirements when working with LWL
- Storage, Packing, Transport
- Installing the LWL in the vehicle
- Repair
- Push-on connector - dust boots
- Control unit plug connector (wiring harness side)
- Push-on connector - connection points
- Optical fiber (LWL) - module
- Optical waveguide variants
- Removing and installing optical contacts on connector side
- Installing optical contacts on connector side
- Removing and installing optical contacts on socket side
- Installing optical contacts on socket side
- 97 83 19 Removing and installing relay carrier 1 - as of MY 2005 (All Models)
- 97 84 09 Undoing and securing fuse box - as of MY 2005 (All Models)
- 97 89 19 Removing and installing power distributor - as of MY 2005 (All Models)
- 97 90 19 Removing and installing relay carrier - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 90 19 Removing and installing relay carrier - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 92 55 Replacing fuse element - as of MY 2005 (All Models)
- 97 97 IN Connector - General information - as of MY 2005 (All Models)
- Anti-Theft Systems
- Body & Frame
- Door Locks
- Door Front, Central Locking System
- 57 08 37 Disassembling and assembling key - as of MY 2005 (All Models)
- 57 11 19 Removing and installing door handle - as of MY 2005 (All Models)
- 57 11 37 Disassembling and assembling door handle - as of MY 2005 (All Models)
- 57 17 19 Removing and installing door lock - as of MY 2005 (All Models)
- 57 26 19 Removing and installing striker pin - as of MY 2005 (All Models)
- 57 30 19 Removing and installing door unit carrier - as of MY 2005 (All Models)
- 57 30 37 Disassembling and assembling door unit carrier - as of MY 2005 (All Models)
- 57 45 19 Removing and installing door handle - as of MY 2005 (All Models)
- 57 48 19 Removing and installing crash support - as of MY 2005 (All Models)
- 57 51 15 Adjusting front door - as of MY 2005 (All Models)
- 57 51 19 Removing and installing front door - as of MY 2005 (All Models)
- 57 51 37 Disassembling and assembling front door - as of MY 2005 (All Models)
- 57 53 55 Replacing door hinge (on body side) - as of MY 2005 (All Models)
- Tools
- General warning notes
- Tools and materials
- Preliminary work for body repairs with alignment bench
- Removing door hinge (on body side)
- Preparing connection areas of the body for installing the door hinge (on body side)
- Preparing door hinge (on body side) for installation
- Installing door hinge (on body side)
- Subsequent work
- 57 59 19 Removing and installing door latch snib - as of MY 2005 (All Models)
- 57 63 19 Removing and installing rubber seal for door - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 57 63 19 Removing and installing rubber seal for door - as of MY 2006 (Cayman S, Cayman S RHD)
- 57 65 19 Removing and installing rubber seal for door (door side) - as of MY 2005 (All Models)
- 57 78 19 Removing and installing central locking switch - as of MY 2005 (All Models)
- 57 89 19 Removing and installing control unit for rear convenience systems - as of MY 2005 (All Models)
- Instruments, Alarm System
- 90 03 19 Removing and installing dashboard insert - as of MY 2005 (All Models)
- 90 22 19 Removing and installing stopwatch - as of MY 2005 (All Models)
- 90 25 19 Removing and installing instrument cluster - as of MY 2005 (All Models)
- 90 35 19 Removing and installing gateway control unit - as of MY 2005 (All Models)
- 90 50 19 Removing and installing horn - as of MY 2005 (All Models)
- 90 58 19 Installing and removing socket - as of MY 2005 (All Models)
- 90 62 19 Removing and installing cigar lighter - as of MY 2005 (All Models)
- Lights, Lamps, Switches Interior, Theft Protection
- 96 07 19 Removing and installing contact switch for glove compartment light - as of MY 2005 (All Models)
- 96 15 19 Removing and installing footwell light - as of MY 2005 (All Models)
- 96 16 19 Removing and installing door warning light - as of MY 2005 (All Models)
- 96 22 19 Removing and installing bulb for interior light - as of MY 2005 (Cayman S, Cayman S RHD)
- 96 22 19 Removing and installing bulb for interior light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 27 19 Removing and installing switch console - as of MY 2005 (All Models)
- 96 40 19 Removing and installing luggage compartment light in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 41 19 Replacing bulb for luggage compartment light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 41 55 Replacing bulb for luggage compartment light - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 44 19 Removing and installing glove compartment light - as of MY 2005 (All Models)
- 96 47 55 Replacing bulb for reading light - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 47 55 Replacing bulb for reading light - as of MY 2006 (Cayman S, Cayman S RHD)
- 96 60 21 Removing main switch for power supply - as of MY 2005 (All Models)
- 96 62 55 Replacing remote control - as of MY 2005 (All Models)
- 96 62 25 Teaching hand-held transmitter - as of MY 2005 (All Models)
- 96 63 19 Removing and installing tilt sensor control unit - as of MY 2005 (All Models)
- 96 65 19 Removing and installing the alarm siren - as of MY 2005 (All Models)
- 96 66 19 Removing and installing KESSY/PAS control unit - as of MY 2005 (All Models)
- 96 78 19 Removing and installing control unit for garage door opener - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 96 78 19 Removing and installing control unit for garage door opener - as of MY 2005 (Cayman S, Cayman S RHD)
- 96 79 19 Removing and installing garage door opener control unit - as of MY 2005 (All Models)
- 96 85 19 Removing and installing interior monitoring sensor - as of MY 2005 (All Models)
- Door Front, Central Locking System
- Exterior Body Panels
- 50 - Body Front- BOXSTER & CAYMAN
- 50 In Diagram Of Body Bonding Points And Sealing Elements - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- 50 In Diagram Of Body Bonding Points And Sealing Elements - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 50 In General Information And Notes On Quality - As Of My 2005 (All Models)
- 50 In Body Parts Of Various SHEETMETAL Strengths - As Of My 2005 (All Models)
- 50 In Work Sequence For Determining Extent Of Damage To Vehicles Involved In An Accident - As Of My 2005 (All Models)
- 50 In Work Sequence For Accident Repair - As Of My 2005 (All Models)
- 50 In Tools And Metalworking Tools For Body Repairs - As Of My 2005 (All Models)
- 50 In Diagram - Keys To Symbols For Welding Work - As Of My 2005 (All Models)
- 50 In Corrosion Protection Measures During Repairs - As Of My 2005 (All Models)
- 50 In Vehicle Identification Number - As Of My 2005 (All Models)
- 50 In Change Identification Data Plate - As Of My 2005 (All Models)
- 50 In Diagram: Plug Plan - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- 50 In Diagram: Plug Plan - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 50 In UNDERSEALING - As Of My 2005 (All Models)
- 50 In Seam Seals - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- Accessories
- Unpainted BODYSHELL
- Top of front of vehicle
- Top of front of vehicle, front
- Top of front of vehicle, (radiator tank)
- Front of vehicle and inside A-pillars
- Front of vehicle and outside A-pillars
- Side of front of vehicle
- Top of inside front of vehicle and floor
- Bulkhead and center floor
- Wheel housing and upper rear side section
- Bottom of front of vehicle
- Bottom of lower side member and floor
- Bottom of engine compartment bulkhead
- Top of rear end
- Bottom of rear end
- Bottom of rear end at sides
- Top of rear end at sides
- 50 In Seam Seals - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- Accessories
- Unpainted BODYSHELL
- Top of front of vehicle
- Top of front of vehicle, front
- Top of front of vehicle, (radiator tank)
- Front of vehicle and inside A-pillars
- Front of vehicle and outside A-pillars
- Side of front of vehicle
- Top of inside front of vehicle and floor
- Bulkhead and center floor
- Wheel housing and upper rear side section
- Bottom of front of vehicle
- Bottom of lower side member and floor
- Bottom of engine compartment bulkhead
- Top of rear end
- Bottom of rear end
- Bottom of rear end at sides
- Upper side of rear end
- 50 In Diagram - Body Gap Dimensions - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- 50 In Diagram - Body Gap Dimensions - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 50 In Processing Structural Body Adhesive - As Of My 2005 (All Models)
- 50 10 55 Replacing Front Closing Panel - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Closing Panel
- Preparing Connection Areas Of The Body For Installing The Front Closing Panel
- Fitting Front Closing Panel And Preparing For Installation
- Installing Front Closing Panel
- Subsequent Work
- 50 14 55 Replacing Front Panel - As Of My 2005 (All Models)
- 50 20 55 Replacing Front Floor Panel - As Of My 2005 (All Models)
- 50 55 19 Removing And Installing Front Wing - As Of My 2005 (All Models)
- 50 56 19 Removing And Installing Front Wheel Housing Liner - As Of My 2005 (All Models)
- 50 74 55 Replacing Front Wheel Housing - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Wheel Housing
- Preparing Connection Areas Of Body For Installation Of Front Wheel Housing
- Fitting Front Wheel Housing And Preparing For Installation
- Installing Front Wheel Housing
- Subsequent Work
- 50 74 55 Replacing Front Wheel Housing (Section) - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Wheel Housing (Section)
- Preparing Connection Areas Of The Body For Installing The Front Wheel Housing (Section)
- Fitting In Front Wheel Housing And Preparing For Installation
- Installing Front Wheel Housing (Section)
- Subsequent Work
- 50 77 55 Replacing Outer Front Side Member - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Outer Front Side Member
- Preparing Connection Areas Of Body For Installation Of Outer Front Side Member
- Fitting Outer Front Side Member And Preparing For Installation
- Installing Outer Front Side Member
- Subsequent Work
- 50 79 55 Replacing Inner Front Side Member - As Of My 2005 (All Models)
- Tools
- Safety Instructions For Body Repairs
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Preparing Connection Areas Of Body For Installation Of Inner Front Side Member
- Fitting Inner Front Side Member And Preparing For Installation
- Installing Inner Front Side Member
- Subsequent Work
- 50 79 55 Replacing Front Side Member (Section) - As Of My 2005 (BOXSTER S RHD)
- Tools
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Side Member (Section)
- Preparing Connection Areas Of The Body For Installing The Front Side Members (Section)
- Fitting In Front Side Member And Preparing For Installation
- Installing Front Side Member (Section)
- Subsequent Work
- 50 79 55 Replacing Front Side Member (Section) - As Of My 2005 (All Except BOXSTER S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Side Member (Section)
- Preparing Connection Areas Of The Body For Installing The Front Side Members (Section)
- Fitting In Front Side Member And Preparing For Installation
- Installing Front Side Member (Section)
- Subsequent Work
- 50 87 19 Removing And Installing Cowl Panel Cover - As Of My 2005 (All Models)
- Preliminary Work
- Removing Cowl Panel Cover
- Removing lateral cap
- Removing upper cowl panel cover
- Disconnecting plug connection of spray nozzle for windscreen washer system
- Disconnecting water line for windscreen washer system
- Disconnecting plug connection for GPS antenna
- Disconnecting plug connection for radio antenna
- Removing lower cowl panel cover
- Installing Cowl Panel Cover
- Subsequent Work
- 51 - Body Center, Roof, Frame- BOXSTER & CAYMAN
- 51 03 55 Replacing Roof - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 08 55 Replacing Roof Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 09 55 Replacing Rear Cross Member (Side Impact Reinforcement) - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 11 55 Replacing Windscreen Frame - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 42 55 Replacing B-Pillar Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing B-Pillar Reinforcement
- Preparing Connection Areas Of Body For Installing B-Pillar Reinforcement
- Safety Instructions For Flying Sparks During Grinding And Welding Work
- Preparing Connection Areas Of Body For Installing Inner B-Pillar Reinforcement
- Preparing Connection Areas Of Body For Installing Lower B-Pillar Reinforcement
- Preparing Connection Areas Of Body For Installing Outer B-Pillar Reinforcement
- Preparing Reinforcement For B-Pillar For Installation
- Installing B-Pillar Reinforcement
- Subsequent Work
- 51 45 55 Replacing Outer Lower Side Member - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 51 45 55 Replacing Outer Lower Side Member - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs
- Removing Outer Lower Side Member
- Preparing Connection Areas Of The Body For Installing The Outer Lower Side Member
- Fitting Outer Lower Side Member And Preparing For Installation
- Installing Outer Lower Side Member
- Subsequent Work
- 51 49 55 Replacing Lower Side Member Reinforcement (Support Tube) - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Lower Side Member Reinforcement
- Preparing Connection Areas Of The Body For Installing Lower Side Member Reinforcement
- Fitting Lower Side Member Reinforcement And Preparing For Installation
- Installing Lower Side Member Reinforcement
- Subsequent Work
- 51 62 55 Replacing Hinge Pillar Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Hinge Pillar Reinforcement
- Preparing Connection Areas Of The Body For Installing Hinge Pillar Reinforcement
- Fitting Hinge Pillar Reinforcement And Preparing For Installation
- Installing Hinge Pillar Reinforcement
- Subsequent Work
- 51 63 19 Removing And Installing Deformation Element - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 51 87 41 Repairing Threaded Bushings For Seat Cross Member - As Of My 2005 (All Models)
- 51 87 55 Replacing Seat Cross Member - As Of My 2005 (All Models)
- 51 89 REPAIRING THE THREADED BUSHINGS FOR SUSPENSION SUBFRAME INSTALLATION - AS OF MY 2005 (All Models)
- 51 92 19 Removing And Installing Cover For Front Underbody - As Of My 2005 (All Models)
- 51 93 19 Removing And Installing Cover For Center Underbody - As Of My 2005 (All Models)
- 51 94 19 Removing And Installing Cover For Rear Underbody - As Of My 2005 (All Models)
- 53 - Body Rear - BOXSTER & CAYMAN
- 53 06 55 Replacing Side Section Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Side Section Reinforcement
- Preparing Connection Areas Of The Body For Installing Side Section Reinforcement
- Fitting Side Section Reinforcement And Preparing For Installation
- Installing Side Section Reinforcement
- Subsequent Work
- 53 48 55 Replacing Rear Side Member (Section) - As Of My 2005 (All Models)
- 53 16 55 Replacing Closing Cross Member - As Of My 2005 (All Models)
- 53 24 55 Replacing Rear Trunk Floor Panel - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Rear Trunk Floor Panel
- Preparing Connection Areas Of The Body For Installing The Rear Trunk Floor Panel
- Preparing Rear Trunk Floor Panel For Installation
- Installing Rear Trunk Floor Panel
- Subsequent Work
- 53 24 55 Replacing Rear Trunk Floor Panel (Section) - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Rear Trunk Floor Panel (Section)
- Preparing Connection Areas Of The Body For Installing The Rear Trunk Floor Panel (Section)
- Preparing Rear Trunk Floor Panel (Section) For Installation
- Installing Rear Trunk Floor Panel (Section)
- Subsequent Work
- 53 48 55 Replacing Rear Side Member - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work
- Removing Rear Side Member
- Preparing Connection Areas Of The Body For Installing The Rear Side Member
- Fitting Rear Side Member And Preparing For Installation
- Installing Rear Side Member
- Danger of injury when welding
- Installing rear side member
- Fitting in reinforcement plate and preparing for installation
- Installing reinforcement plate
- Fitting in center side member and preparing for installation
- Installing center side member
- Fitting in retaining bracket for support tube and preparing for installation
- Installing retaining bracket for support tube
- Subsequent Work
- 53 55 55 Replacing Side Section - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 53 55 55 Replacing Side Section - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 53 61 55 Replacing Inner Side Section - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 53 62 55 Replacing Frame For Light (Section) - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs
- Removing Frame For Light (Section)
- Preparing Connection Areas Of The Body For Installing Frame For Light (Section)
- Fitting Frame For Light (Section) And Preparing For Installation
- Installing Frame For Light (Section)
- Subsequent Work
- 53 68 55 Replacing Rear Wheel Housing - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 53 69 19 Removing And Installing Rear Wheel Housing Liner - As Of My 2005 (All Models)
- 53 06 55 Replacing Side Section Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Bumpers
- 63 IN Safety instructions - as of MY 2005 (All Models)
- 63 10 19 Removing and installing front bumper - as of MY 2005 (All Models)
- 63 15 19 Removing and installing front spoiler - as of MY 2005 (All Models)
- 63 15 37 Disassembling and assembling front apron - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 63 15 37 Disassembling and assembling front spoiler - as of MY 2006 (Cayman S, Cayman S RHD)
- 63 17 19 Removing and installing retaining strip for front apron - as of MY 2005 (All Models)
- 63 33 19 Removing and installing front bracket (impact pipe) - as of MY 2005 (All Models)
- 63 50 19 Removing and installing rear bumper - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 63 50 19 Removing and installing rear bumper - as of MY 2005 (Cayman S, Cayman S RHD)
- 63 55 19 Removing and installing rear spoiler - as of MY 2005 (Boxster S, Boxster S RHD)
- 63 55 19 Removing and installing rear spoiler - as of MY 2005 (Boxster, Boxster RHD)
- 63 55 19 Removing and installing rear apron - as of MY 2006 (Cayman S, Cayman S RHD)
- 63 55 19 Disassembling and assembling rear apron - as of MY 2006 (Cayman S, Cayman S RHD)
- 63 55 37 Disassembling and assembling rear spoiler - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 63 57 19 Removing and installing the rear retaining strip - as of MY 2005 (Cayman S, Cayman S RHD)
- 63 57 19 Removing and installing the rear retaining strip - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 63 65 19 Removing and installing rear bumper overrider - as of MY 2005 (All Models)
- 63 73 19 Removing and installing rear bracket (impact pipe, impact absorber) - as of MY 2005 (All Models)
- Lids, Flaps
- 55 10 19 Removing and installing release for front lid - as of MY 2005 (All Models)
- 55 13 19 Removing and installing servo motor for hood release - as of MY 2005 (All Models)
- 55 17 19 Removing and installing front lower part of lid lock - as of MY 2005 (All Models)
- 55 18 19 Removing and installing front upper part of lid lock - as of MY 2005 (All Models)
- 55 22 15 Adjusting front lid - as of MY 2005 (All Models)
- 55 22 19 Removing and installing front lid - as of MY 2005 (All Models)
- 55 22 37 Disassembling and assembling front lid - as of MY 2005 (All Models)
- 55 25 19 Removing and installing front lid hinge - as of MY 2005 (All Models)
- 55 31 19 Removing and installing pneumatic spring - as of MY 2005 (All Models)
- 55 33 19 Removing and installing front lid seal - as of MY 2005 (All Models)
- 55 37 19 Removing and installing filler flap - as of MY 2005 (All Models)
- 55 38 19 Removing and installing switching element for filler flap - as of MY 2005 (All Models)
- 55 57 19 Removing and installing release for rear lid - as of MY 2005 (All Models)
- 55 59 19 Removing and installing rear wall cover - as of MY 2005 (All Models)
- 55 61 19 Removing and installing servo motor for emergency release - as of MY 2005 (All Models)
- 55 62 19 Removing and installing front emergency release - as of MY 2005 (Cayman S)
- 55 78 19 Removing and installing engine compartment lid - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 78 19 Removing and installing engine compartment lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 84 19 Removing and installing rear lid release motor - as of MY 2005 (All Models)
- 55 86 19 Removing and installing lower part of lid lock at rear - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 86 19 Removing and installing lower part of lid lock at rear - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 87 19 Removing and installing rear upper part of lid lock - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 87 19 Removing and installing rear upper part of lid lock - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 15 Adjusting rear lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 15 Adjusting rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 90 19 Removing and installing rear lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 19 Removing and installing rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 90 37 Disassembling and assembling rear lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 37 Disassembling and assembling rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 90 IN Rear lid in service position - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 91 19 Removing and installing lid hinge - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 91 19 Removing and installing lid hinge - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 93 19 Removing and installing rear pneumatic spring - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 93 19 Removing and installing rear pneumatic spring - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 94 19 Removing and installing rear lid seal - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 94 19 Removing and installing rear lid seal - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 50 - Body Front- BOXSTER & CAYMAN
- Exterior/Interior Trim
- Exterior Equipment
- 66 04 19 Removing and installing front air grille - as of MY 2005 (Cayman S, Cayman S RHD)
- 66 04 19 Removing and installing front air grille - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 07 19 Removing and installing front logo - as of MY 2005 (All Models)
- 66 34 19 Removing and installing side-section trim - as of MY 2005 (All Models)
- 66 36 19 Removing and installing roof joint strip - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 50 19 Removing and installing the rear logo - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 50 19 Removing and installing the rear logo - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 54 19 Removing and installing switch for rearview mirror - as of MY 2005 (All Models)
- 66 56 19 Removing and installing side air inlet - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 58 19 Removing and installing rear spoiler - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 58 19 Removing and installing rear spoiler - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 71 19 Removing and installing engine for rear spoiler - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 71 19 Removing and installing motor for rear spoiler - as of MY 2006 (Cayman S, Cayman S RHD)
- 66 72 19 Removing and installing spoiler drive - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 66 72 19 Removing and installing spoiler drive - as of MY 2005 (Cayman S, Cayman S RHD)
- 66 77 55 Replacing stone guard film - as of MY 2005 (All Models)
- 66 82 19 Removing and installing mirror adjusting motor - as of MY 2005 (All Models)
- 66 89 19 Removing and installing rear-view mirror - as of MY 2005 (All Models)
- 66 92 19 Removing and installing the roof transport system - as of MY 2006 (Cayman S, Cayman S RHD)
- Interior Equipment
- 68 05 19 Removing and installing inner door sill trim - as of MY 2005 (All Models)
- 68 07 19 Removing and installing cover strip - as of MY 2005 (All Models)
- 68 11 19 Removing and installing glove compartment lock - as of MY 2005 (All Models)
- 68 12 19 Removing and installing lid for glove compartment - as of MY 2005 (All Models)
- 68 14 19 Removing and installing center console cover - as of MY 2005 (All Models)
- 68 15 19 Removing and installing glove compartment - as of MY 2005 (All Models)
- 68 16 19 Removing and installing shelf - as of MY 2005 (All Models)
- 68 17 19 Removing and installing center console - as of MY 2005 (All Models)
- 68 17 37 Disassembling and assembling the center console - as of MY 2005 (All Models)
- 68 19 19 Removing and installing cover for center console - as of MY 2005 (All Models)
- 68 20 19 Removing and installing front ashtray - as of MY 2005 (All Models)
- 68 23 19 Removing and installing sun visor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 68 23 19 Removing and installing sun visor - as of MY 2005 (Cayman S, Cayman S RHD)
- 68 23 37 Disassembling and assembling sun visor - as of MY 2005 (All Models)
- 68 30 19 Removing and installing cup holder - as of MY 2005 (All Models)
- 68 31 19 Removing and installing cassette/CD box - as of MY 2005 (All Models)
- 68 47 19 Removing and installing windstop - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 68 54 19 Removing and installing luggage net/mesh - as of MY 2005 (Cayman S, Cayman S RHD)
- 68 57 19 Removing and installing storage pocket/box - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Linings, Insulation
- 70 IN Notes for the care of soft-look paint surfaces - as of MY 2005 (All Models)
- 70 02 19 Removing and installing front trim (wing flange) - as of MY 2005 (All Models)
- 70 03 19 Removing and installing rear luggage compartment side-trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 05 19 Removing and installing front luggage compartment trim panel - as of MY 2005 (All Models)
- 70 06 19 Removing and installing rear luggage-compartment trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 06 19 Removing and installing rear luggage compartment trim (carpet lining) - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 08 19 Removing and installing trim panel for convertible top rest/engine compartment lid - as of MY 2005 (Cayman S, Cayman S RHD)
- 70 08 19 Removing and installing trim panel for convertible top rest/engine compartment lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 16 19 Removing and installing dashboard cover - as of MY 2005 (All Models)
- 70 19 19 Removing and installing trim under dashboard - as of MY 2005 (All Models)
- 70 18 19 Removing and installing instrument panel - as of MY 2005 (All Models)
- 70 20 19 Removing and installing cover for dashboard (defroster trim) - as of MY 2005 (All Models)
- 70 22 19 Removing and installing cover (cold air bulkhead) - as of MY 2005 (All Models)
- 70 23 19 Removing and installing trim panel for spring strut mount - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 24 19 Removing and installing front side section trim - as of MY 2005 (All Models)
- 70 30 19 Removing and installing front luggage compartment cover - as of MY 2005 (All Models)
- 70 30 19 Removing and installing rear luggage compartment cover - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 31 19 Removing and installing rear wall trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 31 19 Removing and installing rear wall trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 35 19 Removing and installing footrest - as of MY 2005 (All Models)
- 70 39 19 Removing and installing cover for front lock mount - as of MY 2005 (All Models)
- 70 39 19 Removing and installing cover for rear lock carrier - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 53 19 Removing and installing rear cover. - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 54 19 Removing and installing service tray - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 57 19 Removing and installing A-pillar trim - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 57 19 Removing and installing A-pillar trim - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 59 19 Removing and installing door trim panel - as of MY 2005 (All Models)
- 70 61 19 Removing and installing cover for door trim panel - as of MY 2005 (All Models)
- 70 63 19 Removing and installing inner door opener - as of MY 2005 (All Models)
- 70 65 19 Removing and installing oddments compartment lid - as of MY 2005 (All Models)
- 70 66 19 Removing and installing oddments tray - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 68 19 Removing and installing C-pillar trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 70 19 Removing and installing trim panel for mirror triangle - as of MY 2005 (All Models)
- 70 81 19 Removing and installing trim for roll-over bar - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 83 19 Removing and installing front roof trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 70 84 19 Removing and installing roof lining - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 87 19 Removing and installing trim panel for rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 91 19 Removing and installing rear lid hinge trim - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 92 19 Removing and installing trim panel for rear lid (window frame) - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 94 19 Removing and installing rear light cover - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 75 19 Removing and installing side trim panel - as of MY 2006 (Cayman S, Cayman S RHD)
- 70 75 19 Removing and installing side trim panel - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Exterior Equipment
- Seats
- Seat UPHOLSTERIES, Cover
- 74 10 19 Removing and installing padding for front seat - as of MY 2005 (All Models)
- 74 13 19 Removing and installing cover for front seat - as of MY 2005 (All Models)
- 74 17 19 Removing and installing padding for front backrest - as of MY 2005 (All Models)
- 74 18 19 Removing and installing padding for front middle backrest - as of MY 2005 (All Models)
- 74 19 19 Removing and installing cover for front backrest - as of MY 2005 (All Models)
- 74 20 19 Removing and installing cover for front middle backrest - as of MY 2005 (All Models)
- 74 23 19 Removing and installing backrest pocket - as of MY 2005 (All Models)
- 74 28 19 Removing and installing heating element for seat - as of MY 2005 (All Models)
- 74 29 19 Removing and installing heating element for backrest - as of MY 2005 (All Models)
- Seats, Frames
- 72 01 19 Removing and installing front seat - as of MY 2005 (All RHD Models)
- 72 01 19 Removing and installing front seat - as of MY 2005 (All LHD Models)
- 72 06 19 Removing and installing air cushion switch - as of MY 2005 (All Models)
- 72 09 55 Replacing seat frame - as of MY 2005 (All RHD Models)
- 72 09 55 Replacing seat frame - as of MY 2005 (All LHD Models)
- 72 14 19 Removing and installing air cushion for seat - as of MY 2005 (All Models)
- 72 16 19 Removing and installing control module trim panel - as of MY 2005 (All Models)
- 72 17 19 Removing and installing air cushion for backrest - as of MY 2005 (All Models)
- 72 19 55 Replacing backrest frame - as of MY 2005 (All Models)
- 72 24 19 Removing and installing cushion carrier for front backrest - as of MY 2005 (All Models)
- 72 25 19 Removing and installing bowden cable for backrest release - as of MY 2005 (All Models)
- 72 26 19 Removing and installing cover for backrest - as of MY 2005 (All Models)
- 72 28 19 Removing and installing height adjustment lever - as of MY 2005 (All Models)
- 72 31 19 Removing and installing control button for backrest adjustment - as of MY 2005 (All Models)
- 72 33 19 Removing and installing control valve for lumbar support adjustment - as of MY 2005 (All Models)
- 72 34 19 Removing and installing lumbar support - as of MY 2005 (All Models)
- 72 36 19 Removing and installing motor for lumbar support - as of MY 2005 (All Models)
- 72 38 19 Removing and installing air cushion control valve - as of MY 2005 (All Models)
- 72 39 19 Removing and installing air cushion motor - as of MY 2005 (All Models)
- 72 86 19 Removing and installing switch for seat adjustment - as of MY 2005 (All Models)
- 72 87 19 Removing and installing motor for seat adjustment - as of MY 2005 (All Models)
- 72 88 19 Removing and installing motor for front vertical adjustment - as of MY 2005 (All Models)
- 72 89 19 Removing and installing motor for backrest adjustment - as of MY 2005 (All Models)
- 72 92 19 Removing and installing motor for rear vertical adjustment - as of MY 2005 (All Models)
- 72 93 19 Removing and installing control unit for memory seat adjustment - as of MY 2005 (All Models)
- 72 94 19 Removing and installing switch for memory seat adjustment - as of MY 2005 (All Models)
- Seat UPHOLSTERIES, Cover
- Sun Roof/T-Top/Convertible Top
- Convertible Top, Hardtop
- 61 02 IN Assembly instructions for hardtop assembly fixture - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 28 IN Care and cleaning of the convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 43 55 Replacing the tension cable - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 72 Adjusting convertible top mechanism - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 90 15 Adjusting convertible-top compartment lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 01 IN Convertible-top service position - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 01 IN Diagram of convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 01 15 Adjusting Cabriolet convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 01 19 Removing and installing convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 02 15 Adjusting the hardtop - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 02 19 Removing and installing hardtop - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 02 37 Disassembling and assembling hardtop - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 05 19 Removing and installing latch at front - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 09 19 Removing and installing roof liner - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 10 19 Removing and installing front convertible-top mount - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 14 19 Removing and installing water drip pan - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 17 19 Removing and installing hardtop fastenings - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 19 19 Removing and installing convertible top lock - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 21 19 Removing and installing cover strip - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 23 19 Removing and installing rear seal (tension bow) - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 28 55 Replacing convertible-top covering - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Tools
- Preliminary work
- Tools and materials
- Removing convertible-top covering
- Loosening convertible top mechanism
- Removing tension cable of convertible-top covering
- Fastening convertible top mechanism
- Removing cover strip
- Removing seal for convertible-top tip
- Removing shaped sheetmetal part with convertible-top covering
- Loosening convertible-top covering at the roof frame
- Loosening fold placer and folding aid
- Loosening tightening strip and inner inlet aid
- Disconnecting electric plug connection at rear window
- Removing rear seal (tension bow)
- Loosening convertible-top covering at the tension bow
- Removing slide
- Installing convertible-top covering
- Preparing convertible-top frame and convertible-top covering
- Installing convertible-top covering
- Fastening the convertible-top covering at the sides of the roof frame
- Fastening convertible-top covering at front
- Installing seal for convertible-top tip
- Installing cover strip
- Fastening the slide
- Loosening convertible top mechanism
- Fastening tension cable of the convertible-top covering
- Fastening convertible top mechanism
- Fastening convertible-top covering on the tension bow
- Fastening convertible-top covering on the inside
- Connecting electric plug connection at rear window
- Installing rear seal (tension bow)
- Subsequent work
- 61 30 55 Replacing convertible top frame - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Tools
- Tools and materials
- Assembling convertible top frame
- Assembling convertible-top frame
- Installing wiring harness for rear window heating on the roll-over bar
- Installing seat belt
- Installing rubber stop and latches
- Installing water drip pan
- Installing convertible top support
- Installing main folding top bow
- Connecting control arm and lower lever with B-pillar
- Installing B-pillar with control arm and lower lever
- Installing B-pillar seal
- Installing front roof frame
- Installing corner bow
- Installing tension bow
- Installing tensioning straps
- Subsequent work
- 61 39 19 Removing and installing seal for convertible-top tip - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 60 19 Removing and installing switch for roof - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 64 19 Removing and installing microswitch for roof - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 70 19 Removing and installing motor for drive mechanism - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 72 19 Removing and installing convertible top gear - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 90 37 Disassembling and assembling convertible top compartment lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 92 Removing and installing hinge for top box cover - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 93 19 Removing and installing seal for convertible top compartment lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 61 96 19 Removing and installing control unit for convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Convertible Top, Hardtop
- Windows
- Glazing, Window Control
- 64 12 IN General information on installing and removing car windows - as of MY 2005 (All Models)
- Tools
- Removing glass with cutting wire separator
- Danger of injury when working on car windows
- Material damage when removing the glass from car windows
- Removing glass with cutting device - wire separator
- Applying protective film to the dashboard
- Guiding cutting thread into the passenger compartment
- Guiding cutting thread into the gap in the glass
- Attaching cutting thread to the body
- Attaching cutting thread to the spooling device
- Installing spooling device and deflection rollers on the glass
- Separating glass as far as P1
- Repositioning spooling device
- Separating glass as far as P2
- Separating glass as far as P3
- Separating glass as far as P4
- Separating glass as far as P5
- Cutting power when removing glass with cutting thread
- 64 16 23 Removing and installing seal for windscreen - as of MY 2005 (All Models)
- 64 40 49 Reworking (coating) front door window - as of MY 2005 (All Models)
- 64 12 IN Processing of Porsche 2-component window bonding agents - as of MY 2005 (All Models)
- 64 12 19 Removing and installing windscreen - as of MY 2005 (All Models)
- 64 37 19 Removing and installing microswitch for window opening controls - as of MY 2005 (All Models)
- 64 40 19 Removing and installing front door window - as of MY 2005 (All Models)
- Preliminary work
- Removing front door window
- Installing front door window
- Installing front door window
- Securing front door window
- Inserting door trim panel
- Standardizing the power windows
- Blockage detection function
- Precondition for operation of the power windows
- Adjusting the door window angle in the vehicle's longitudinal direction
- Adjusting the door window height
- Adjustment of pressing force of door window edge against seal of convertible top at top and sides
- Subsequent work
- 64 48 19 Removing and installing front window shaft seal - as of MY 2005 (All Models)
- 64 52 19 Removing and installing front power windows - as of MY 2005 (Cayman S, Cayman S RHD)
- 64 52 19 Removing and installing front power windows - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 64 54 19 Removing and installing power window motor - as of MY 2005 (All Models)
- 64 58 19 Removing and installing switch for power windows - as of MY 2005 (All Models)
- 64 75 19 Removing and installing side window - as of MY 2006 (Cayman S, Cayman S RHD)
- 64 76 19 Removing and installing side window seal - as of MY 2006 (Cayman S, Cayman S RHD)
- 64 86 19 Removing and installing rear window - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 64 12 IN General information on installing and removing car windows - as of MY 2005 (All Models)
- Glazing, Window Control
- Door Locks
- Brakes
- Anti-Lock Brakes
- Anti-Lock Brake System (Abs)
- 45 01 01 PSM/ABS check using the PIWIS Tester - as of MY 2005 (All Models)
- 45 30 19 Removing and installing hydraulic unit - as of MY 2005 (All Models)
- 45 59 19 Removing and installing rotation-rate sensor for PSM - as of MY 2005 (All Models)
- 45 60 Initializing and calibrating steering-angle sensor - as of MY 2005 (All Models)
- 45 60 19 Removing and installing steering-angle sensor for PSM - as of MY 2005 (All Models)
- Anti-Lock Brake System (Abs)
- Mechanical - Hydraulic
- Brakes - Brake Mechanics
- 46 Tightening torques for mechanical brake - as of MY 2005 (All Models)
- 46 36 02 Checking thickness of the front brake pads - as of MY 2005 (All Models)
- 46 38 02 Checking the thickness of the rear disc brake pads - as of MY 2005 (All Models)
- 46 Brake disc measurement sheet - as of MY 2005 (All Models)
- 46 05 19 Removing and installing brake pedal - as of MY 2005 (All Models)
- 46 36 19 Removing and installing the front disc brake pads - as of MY 2005 (All Models)
- 46 38 19 Removing and installing the rear disc brake pads - as of MY 2005 (All Models)
- 46 61 19 Removing and installing parking-brake lever - as of MY 2005 (All Models)
- 46 83 16 Adjusting the parking-brake shoes - as of MY 2005 (All Models)
- 46 83 20 Removing and installing brake shoes - as of MY 2005 (All Models)
- Brakes - Hydraulic Brake System, Regulator
- 47 Tightening torques for brake hydraulics - as of MY 2005 (All Models)
- 47 01 07 Bleeding the brake system - as of MY 2005 (All Models)
- 47 08 01 Check brake fluid level - as of MY 2005 (All Models)
- 47 08 55 Replacing brake fluid - as of MY 2005 (All Models)
- 47 76 19 Removing and installing vacuum pump - as of MY 2005 (All Models)
- Brakes - Brake Mechanics
- Traction Control
- Anti-Lock Brake System (Abs)
- 45 01 01 PSM/ABS check using the PIWIS Tester - as of MY 2005 (All Models)
- 45 30 19 Removing and installing hydraulic unit - as of MY 2005 (All Models)
- 45 59 19 Removing and installing rotation-rate sensor for PSM - as of MY 2005 (All Models)
- 45 60 Initializing and calibrating steering-angle sensor - as of MY 2005 (All Models)
- 45 60 19 Removing and installing steering-angle sensor for PSM - as of MY 2005 (All Models)
- Anti-Lock Brake System (Abs)
- Anti-Lock Brakes
- Collision
- Body Panels
- 50 - Body Front- BOXSTER & CAYMAN
- 50 In Diagram Of Body Bonding Points And Sealing Elements - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- 50 In Diagram Of Body Bonding Points And Sealing Elements - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 50 In General Information And Notes On Quality - As Of My 2005 (All Models)
- 50 In Body Parts Of Various SHEETMETAL Strengths - As Of My 2005 (All Models)
- 50 In Work Sequence For Determining Extent Of Damage To Vehicles Involved In An Accident - As Of My 2005 (All Models)
- 50 In Work Sequence For Accident Repair - As Of My 2005 (All Models)
- 50 In Tools And Metalworking Tools For Body Repairs - As Of My 2005 (All Models)
- 50 In Diagram - Keys To Symbols For Welding Work - As Of My 2005 (All Models)
- 50 In Corrosion Protection Measures During Repairs - As Of My 2005 (All Models)
- 50 In Vehicle Identification Number - As Of My 2005 (All Models)
- 50 In Change Identification Data Plate - As Of My 2005 (All Models)
- 50 In Diagram: Plug Plan - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- 50 In Diagram: Plug Plan - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 50 In UNDERSEALING - As Of My 2005 (All Models)
- 50 In Seam Seals - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- Accessories
- Unpainted BODYSHELL
- Top of front of vehicle
- Top of front of vehicle, front
- Top of front of vehicle, (radiator tank)
- Front of vehicle and inside A-pillars
- Front of vehicle and outside A-pillars
- Side of front of vehicle
- Top of inside front of vehicle and floor
- Bulkhead and center floor
- Wheel housing and upper rear side section
- Bottom of front of vehicle
- Bottom of lower side member and floor
- Bottom of engine compartment bulkhead
- Top of rear end
- Bottom of rear end
- Bottom of rear end at sides
- Top of rear end at sides
- 50 In Seam Seals - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- Accessories
- Unpainted BODYSHELL
- Top of front of vehicle
- Top of front of vehicle, front
- Top of front of vehicle, (radiator tank)
- Front of vehicle and inside A-pillars
- Front of vehicle and outside A-pillars
- Side of front of vehicle
- Top of inside front of vehicle and floor
- Bulkhead and center floor
- Wheel housing and upper rear side section
- Bottom of front of vehicle
- Bottom of lower side member and floor
- Bottom of engine compartment bulkhead
- Top of rear end
- Bottom of rear end
- Bottom of rear end at sides
- Upper side of rear end
- 50 In Diagram - Body Gap Dimensions - As Of My 2005 (CAYMAN S, CAYMAN S RHD)
- 50 In Diagram - Body Gap Dimensions - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 50 In Processing Structural Body Adhesive - As Of My 2005 (All Models)
- 50 10 55 Replacing Front Closing Panel - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Closing Panel
- Preparing Connection Areas Of The Body For Installing The Front Closing Panel
- Fitting Front Closing Panel And Preparing For Installation
- Installing Front Closing Panel
- Subsequent Work
- 50 14 55 Replacing Front Panel - As Of My 2005 (All Models)
- 50 20 55 Replacing Front Floor Panel - As Of My 2005 (All Models)
- 50 55 19 Removing And Installing Front Wing - As Of My 2005 (All Models)
- 50 56 19 Removing And Installing Front Wheel Housing Liner - As Of My 2005 (All Models)
- 50 74 55 Replacing Front Wheel Housing - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Wheel Housing
- Preparing Connection Areas Of Body For Installation Of Front Wheel Housing
- Fitting Front Wheel Housing And Preparing For Installation
- Installing Front Wheel Housing
- Subsequent Work
- 50 74 55 Replacing Front Wheel Housing (Section) - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Wheel Housing (Section)
- Preparing Connection Areas Of The Body For Installing The Front Wheel Housing (Section)
- Fitting In Front Wheel Housing And Preparing For Installation
- Installing Front Wheel Housing (Section)
- Subsequent Work
- 50 77 55 Replacing Outer Front Side Member - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Outer Front Side Member
- Preparing Connection Areas Of Body For Installation Of Outer Front Side Member
- Fitting Outer Front Side Member And Preparing For Installation
- Installing Outer Front Side Member
- Subsequent Work
- 50 79 55 Replacing Inner Front Side Member - As Of My 2005 (All Models)
- Tools
- Safety Instructions For Body Repairs
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Preparing Connection Areas Of Body For Installation Of Inner Front Side Member
- Fitting Inner Front Side Member And Preparing For Installation
- Installing Inner Front Side Member
- Subsequent Work
- 50 79 55 Replacing Front Side Member (Section) - As Of My 2005 (BOXSTER S RHD)
- Tools
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Side Member (Section)
- Preparing Connection Areas Of The Body For Installing The Front Side Members (Section)
- Fitting In Front Side Member And Preparing For Installation
- Installing Front Side Member (Section)
- Subsequent Work
- 50 79 55 Replacing Front Side Member (Section) - As Of My 2005 (All Except BOXSTER S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Front Side Member (Section)
- Preparing Connection Areas Of The Body For Installing The Front Side Members (Section)
- Fitting In Front Side Member And Preparing For Installation
- Installing Front Side Member (Section)
- Subsequent Work
- 50 87 19 Removing And Installing Cowl Panel Cover - As Of My 2005 (All Models)
- Preliminary Work
- Removing Cowl Panel Cover
- Removing lateral cap
- Removing upper cowl panel cover
- Disconnecting plug connection of spray nozzle for windscreen washer system
- Disconnecting water line for windscreen washer system
- Disconnecting plug connection for GPS antenna
- Disconnecting plug connection for radio antenna
- Removing lower cowl panel cover
- Installing Cowl Panel Cover
- Subsequent Work
- 51 - Body Center, Roof, Frame- BOXSTER & CAYMAN
- 51 03 55 Replacing Roof - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 08 55 Replacing Roof Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 09 55 Replacing Rear Cross Member (Side Impact Reinforcement) - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 11 55 Replacing Windscreen Frame - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 51 42 55 Replacing B-Pillar Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing B-Pillar Reinforcement
- Preparing Connection Areas Of Body For Installing B-Pillar Reinforcement
- Safety Instructions For Flying Sparks During Grinding And Welding Work
- Preparing Connection Areas Of Body For Installing Inner B-Pillar Reinforcement
- Preparing Connection Areas Of Body For Installing Lower B-Pillar Reinforcement
- Preparing Connection Areas Of Body For Installing Outer B-Pillar Reinforcement
- Preparing Reinforcement For B-Pillar For Installation
- Installing B-Pillar Reinforcement
- Subsequent Work
- 51 45 55 Replacing Outer Lower Side Member - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 51 45 55 Replacing Outer Lower Side Member - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs
- Removing Outer Lower Side Member
- Preparing Connection Areas Of The Body For Installing The Outer Lower Side Member
- Fitting Outer Lower Side Member And Preparing For Installation
- Installing Outer Lower Side Member
- Subsequent Work
- 51 49 55 Replacing Lower Side Member Reinforcement (Support Tube) - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Lower Side Member Reinforcement
- Preparing Connection Areas Of The Body For Installing Lower Side Member Reinforcement
- Fitting Lower Side Member Reinforcement And Preparing For Installation
- Installing Lower Side Member Reinforcement
- Subsequent Work
- 51 62 55 Replacing Hinge Pillar Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Hinge Pillar Reinforcement
- Preparing Connection Areas Of The Body For Installing Hinge Pillar Reinforcement
- Fitting Hinge Pillar Reinforcement And Preparing For Installation
- Installing Hinge Pillar Reinforcement
- Subsequent Work
- 51 63 19 Removing And Installing Deformation Element - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 51 87 41 Repairing Threaded Bushings For Seat Cross Member - As Of My 2005 (All Models)
- 51 87 55 Replacing Seat Cross Member - As Of My 2005 (All Models)
- 51 89 REPAIRING THE THREADED BUSHINGS FOR SUSPENSION SUBFRAME INSTALLATION - AS OF MY 2005 (All Models)
- 51 92 19 Removing And Installing Cover For Front Underbody - As Of My 2005 (All Models)
- 51 93 19 Removing And Installing Cover For Center Underbody - As Of My 2005 (All Models)
- 51 94 19 Removing And Installing Cover For Rear Underbody - As Of My 2005 (All Models)
- 53 - Body Rear - BOXSTER & CAYMAN
- 53 06 55 Replacing Side Section Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Side Section Reinforcement
- Preparing Connection Areas Of The Body For Installing Side Section Reinforcement
- Fitting Side Section Reinforcement And Preparing For Installation
- Installing Side Section Reinforcement
- Subsequent Work
- 53 48 55 Replacing Rear Side Member (Section) - As Of My 2005 (All Models)
- 53 16 55 Replacing Closing Cross Member - As Of My 2005 (All Models)
- 53 24 55 Replacing Rear Trunk Floor Panel - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Rear Trunk Floor Panel
- Preparing Connection Areas Of The Body For Installing The Rear Trunk Floor Panel
- Preparing Rear Trunk Floor Panel For Installation
- Installing Rear Trunk Floor Panel
- Subsequent Work
- 53 24 55 Replacing Rear Trunk Floor Panel (Section) - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs With Alignment Bench
- Removing Rear Trunk Floor Panel (Section)
- Preparing Connection Areas Of The Body For Installing The Rear Trunk Floor Panel (Section)
- Preparing Rear Trunk Floor Panel (Section) For Installation
- Installing Rear Trunk Floor Panel (Section)
- Subsequent Work
- 53 48 55 Replacing Rear Side Member - As Of My 2005 (All Models)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work
- Removing Rear Side Member
- Preparing Connection Areas Of The Body For Installing The Rear Side Member
- Fitting Rear Side Member And Preparing For Installation
- Installing Rear Side Member
- Danger of injury when welding
- Installing rear side member
- Fitting in reinforcement plate and preparing for installation
- Installing reinforcement plate
- Fitting in center side member and preparing for installation
- Installing center side member
- Fitting in retaining bracket for support tube and preparing for installation
- Installing retaining bracket for support tube
- Subsequent Work
- 53 55 55 Replacing Side Section - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 53 55 55 Replacing Side Section - As Of My 2005 (BOXSTER, BOXSTER RHD, BOXSTER S, BOXSTER S RHD)
- 53 61 55 Replacing Inner Side Section - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 53 62 55 Replacing Frame For Light (Section) - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Tools
- General Warning Notes
- Tools And Materials
- Preliminary Work For Body Repairs
- Removing Frame For Light (Section)
- Preparing Connection Areas Of The Body For Installing Frame For Light (Section)
- Fitting Frame For Light (Section) And Preparing For Installation
- Installing Frame For Light (Section)
- Subsequent Work
- 53 68 55 Replacing Rear Wheel Housing - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- 53 69 19 Removing And Installing Rear Wheel Housing Liner - As Of My 2005 (All Models)
- 53 06 55 Replacing Side Section Reinforcement - As Of My 2006 (CAYMAN S, CAYMAN S RHD)
- Lids, Flaps
- 55 10 19 Removing and installing release for front lid - as of MY 2005 (All Models)
- 55 13 19 Removing and installing servo motor for hood release - as of MY 2005 (All Models)
- 55 17 19 Removing and installing front lower part of lid lock - as of MY 2005 (All Models)
- 55 18 19 Removing and installing front upper part of lid lock - as of MY 2005 (All Models)
- 55 22 15 Adjusting front lid - as of MY 2005 (All Models)
- 55 22 19 Removing and installing front lid - as of MY 2005 (All Models)
- 55 22 37 Disassembling and assembling front lid - as of MY 2005 (All Models)
- 55 25 19 Removing and installing front lid hinge - as of MY 2005 (All Models)
- 55 31 19 Removing and installing pneumatic spring - as of MY 2005 (All Models)
- 55 33 19 Removing and installing front lid seal - as of MY 2005 (All Models)
- 55 37 19 Removing and installing filler flap - as of MY 2005 (All Models)
- 55 38 19 Removing and installing switching element for filler flap - as of MY 2005 (All Models)
- 55 57 19 Removing and installing release for rear lid - as of MY 2005 (All Models)
- 55 59 19 Removing and installing rear wall cover - as of MY 2005 (All Models)
- 55 61 19 Removing and installing servo motor for emergency release - as of MY 2005 (All Models)
- 55 62 19 Removing and installing front emergency release - as of MY 2005 (Cayman S)
- 55 78 19 Removing and installing engine compartment lid - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 78 19 Removing and installing engine compartment lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 84 19 Removing and installing rear lid release motor - as of MY 2005 (All Models)
- 55 86 19 Removing and installing lower part of lid lock at rear - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 86 19 Removing and installing lower part of lid lock at rear - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 87 19 Removing and installing rear upper part of lid lock - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 87 19 Removing and installing rear upper part of lid lock - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 15 Adjusting rear lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 15 Adjusting rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 90 19 Removing and installing rear lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 19 Removing and installing rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 90 37 Disassembling and assembling rear lid - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 90 37 Disassembling and assembling rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 90 IN Rear lid in service position - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 91 19 Removing and installing lid hinge - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 91 19 Removing and installing lid hinge - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 93 19 Removing and installing rear pneumatic spring - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 55 93 19 Removing and installing rear pneumatic spring - as of MY 2006 (Cayman S, Cayman S RHD)
- 55 94 19 Removing and installing rear lid seal - as of MY 2005 (Cayman S, Cayman S RHD)
- 55 94 19 Removing and installing rear lid seal - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 50 - Body Front- BOXSTER & CAYMAN
- Body Panels
- Drivelines & Axles
- Axle Shafts
- Final Drive, Differential, Differential Lock
- 39 08 15 Adjusting the drive set - as of MY 2005 (Boxster, Boxster RHD)
- 39 09 19 Removing and installing differential - as of MY 2005 (All Models)
- 39 09 19 Removing and installing differential - as of MY 2005 (Boxster, Boxster RHD)
- 39 09 37 Disassembling and assembling differential - as of MY 2005 (Boxster, Boxster RHD)
- 39 22 19 Removing and installing sealing ring for right-hand halfshaft flange - as of MY 2005 (All Models)
- 39 22 19 Removing and installing sealing ring for left halfshaft flange - as of MY 2005 (All Models)
- 39 15 19 Removing and installing double sealing ring - as of MY 2005 (All Models)
- 39 22 19 Removing and installing sealing ring for short halfshaft flange - as of MY 2005 (All Models)
- 39 22 19 Removing and installing sealing ring for long halfshaft flange - as of MY 2005 (All Models)
- 39 25 19 Removing and installing right halfshaft flange - as of MY 2005 (All Models)
- 39 25 19 Removing and installing left halfshaft flange - as of MY 2005 (All Models)
- 39 25 19 Removing and installing short halfshaft flange - as of MY 2005 (Boxster, Boxster RHD)
- 39 25 19 Removing and installing short halfshaft flange - as of MY 2005 (Boxster S, Boxster S RHD, Cayman S, Cayman S RHD)
- 39 25 19 Removing and installing long halfshaft flange - as of MY 2005 (Boxster S, Boxster S RHD, Cayman S, Cayman S RHD)
- 39 25 19 Removing and installing long halfshaft flange - as of MY 2005 (Boxster, Boxster RHD)
- 39 90 35 Checking and topping up oil for final drive - as of MY 2005 (All Models)
- 39 90 55 Changing oil for final drive - as of MY 2005 (All Models)
- Front Wheel Suspension, Drive Shafts
- 40 Lifting the vehicle - as of MY 2005 (All Models)
- 40 Tightening torques for front axle - as of MY 2005 (All Models)
- Tightening torques for front axle
- Tightening torques for cross member/side member (one component)
- Tightening torques for diagonal brace
- Tightening torques for axle strut
- Tightening torques for spring strut
- Tightening torques for wheel carrier
- Tightening torques for anti-roll bar
- Tightening torques for steering
- Tightening torques for wheel mounting
- Tightening torques for front axle
- 40 09 19 Removing and installing front-axle cross member - as of MY 2005 (All Models)
- 40 57 19 Removing and installing front wheel bearing - as of MY 2005 (All Models)
- 40 78 19 Removing and installing connecting link (suspension/stabilizer) - as of MY 2005 (All Models)
- 40 85 19 Removing and installing spring strut - as of MY 2005 (All Models)
- 40 85 37 Disassembling and assembling front spring strut - as of MY 2005 (All Models)
- Rear Wheel Suspension, Drive Shafts
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Tightening torques for rear axle
- Tightening torques for carrier side section/cross member
- Tightening torques for axle strut
- Tightening torques for wheel carrier
- Tightening torques for spring strut
- Tightening torques for stabilizer
- Tightening torques for unit mount
- Tightening torques for drive shaft
- Tightening torques for plug-in couplings for steering hydraulics
- Tightening torques for plug-in couplings for clutch hydraulic system
- Tightening torques for wheel mounting
- Tightening torques for rear axle
- 42 21 19 Removing and installing drive shaft - as of MY 2005 (All Models)
- 42 14 19 Removing and installing support plate - as of MY 2005 (All Models)
- 42 38 19 Removing and installing rear-axle carrier side section - as of MY 2005 (All Models)
- 42 52 19 Removing and installing rear wheel bearing housing (wheel carrier) - as of MY 2005 (All Models)
- 42 58 19 Removing and installing rear wheel bearing - as of MY 2005 (All Models)
- 42 71 19 Removing and installing rear spring strut - as of MY 2005 (All Models)
- 42 91 19 Removing and installing connecting link (suspension/stabilizer) - as of MY 2005 (All Models)
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Final Drive, Differential, Differential Lock
- Differentials & Drive Axles
- Final Drive, Differential, Differential Lock
- 39 08 15 Adjusting the drive set - as of MY 2005 (Boxster, Boxster RHD)
- 39 09 19 Removing and installing differential - as of MY 2005 (All Models)
- 39 09 19 Removing and installing differential - as of MY 2005 (Boxster, Boxster RHD)
- 39 09 37 Disassembling and assembling differential - as of MY 2005 (Boxster, Boxster RHD)
- 39 22 19 Removing and installing sealing ring for right-hand halfshaft flange - as of MY 2005 (All Models)
- 39 22 19 Removing and installing sealing ring for left halfshaft flange - as of MY 2005 (All Models)
- 39 15 19 Removing and installing double sealing ring - as of MY 2005 (All Models)
- 39 22 19 Removing and installing sealing ring for short halfshaft flange - as of MY 2005 (All Models)
- 39 22 19 Removing and installing sealing ring for long halfshaft flange - as of MY 2005 (All Models)
- 39 25 19 Removing and installing right halfshaft flange - as of MY 2005 (All Models)
- 39 25 19 Removing and installing left halfshaft flange - as of MY 2005 (All Models)
- 39 25 19 Removing and installing short halfshaft flange - as of MY 2005 (Boxster, Boxster RHD)
- 39 25 19 Removing and installing short halfshaft flange - as of MY 2005 (Boxster S, Boxster S RHD, Cayman S, Cayman S RHD)
- 39 25 19 Removing and installing long halfshaft flange - as of MY 2005 (Boxster S, Boxster S RHD, Cayman S, Cayman S RHD)
- 39 25 19 Removing and installing long halfshaft flange - as of MY 2005 (Boxster, Boxster RHD)
- 39 90 35 Checking and topping up oil for final drive - as of MY 2005 (All Models)
- 39 90 55 Changing oil for final drive - as of MY 2005 (All Models)
- Final Drive, Differential, Differential Lock
- Driveshaft & Universal Joints
- Front Wheel Suspension, Drive Shafts
- 40 Lifting the vehicle - as of MY 2005 (All Models)
- 40 Tightening torques for front axle - as of MY 2005 (All Models)
- Tightening torques for front axle
- Tightening torques for cross member/side member (one component)
- Tightening torques for diagonal brace
- Tightening torques for axle strut
- Tightening torques for spring strut
- Tightening torques for wheel carrier
- Tightening torques for anti-roll bar
- Tightening torques for steering
- Tightening torques for wheel mounting
- Tightening torques for front axle
- 40 09 19 Removing and installing front-axle cross member - as of MY 2005 (All Models)
- 40 57 19 Removing and installing front wheel bearing - as of MY 2005 (All Models)
- 40 78 19 Removing and installing connecting link (suspension/stabilizer) - as of MY 2005 (All Models)
- 40 85 19 Removing and installing spring strut - as of MY 2005 (All Models)
- 40 85 37 Disassembling and assembling front spring strut - as of MY 2005 (All Models)
- Rear Wheel Suspension, Drive Shafts
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Tightening torques for rear axle
- Tightening torques for carrier side section/cross member
- Tightening torques for axle strut
- Tightening torques for wheel carrier
- Tightening torques for spring strut
- Tightening torques for stabilizer
- Tightening torques for unit mount
- Tightening torques for drive shaft
- Tightening torques for plug-in couplings for steering hydraulics
- Tightening torques for plug-in couplings for clutch hydraulic system
- Tightening torques for wheel mounting
- Tightening torques for rear axle
- 42 21 19 Removing and installing drive shaft - as of MY 2005 (All Models)
- 42 14 19 Removing and installing support plate - as of MY 2005 (All Models)
- 42 38 19 Removing and installing rear-axle carrier side section - as of MY 2005 (All Models)
- 42 52 19 Removing and installing rear wheel bearing housing (wheel carrier) - as of MY 2005 (All Models)
- 42 58 19 Removing and installing rear wheel bearing - as of MY 2005 (All Models)
- 42 71 19 Removing and installing rear spring strut - as of MY 2005 (All Models)
- 42 91 19 Removing and installing connecting link (suspension/stabilizer) - as of MY 2005 (All Models)
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Front Wheel Suspension, Drive Shafts
- Wheel Hubs
- Front Wheel Suspension, Drive Shafts
- 40 Lifting the vehicle - as of MY 2005 (All Models)
- 40 Tightening torques for front axle - as of MY 2005 (All Models)
- Tightening torques for front axle
- Tightening torques for cross member/side member (one component)
- Tightening torques for diagonal brace
- Tightening torques for axle strut
- Tightening torques for spring strut
- Tightening torques for wheel carrier
- Tightening torques for anti-roll bar
- Tightening torques for steering
- Tightening torques for wheel mounting
- Tightening torques for front axle
- 40 09 19 Removing and installing front-axle cross member - as of MY 2005 (All Models)
- 40 57 19 Removing and installing front wheel bearing - as of MY 2005 (All Models)
- 40 78 19 Removing and installing connecting link (suspension/stabilizer) - as of MY 2005 (All Models)
- 40 85 19 Removing and installing spring strut - as of MY 2005 (All Models)
- 40 85 37 Disassembling and assembling front spring strut - as of MY 2005 (All Models)
- Rear Wheel Suspension, Drive Shafts
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Tightening torques for rear axle
- Tightening torques for carrier side section/cross member
- Tightening torques for axle strut
- Tightening torques for wheel carrier
- Tightening torques for spring strut
- Tightening torques for stabilizer
- Tightening torques for unit mount
- Tightening torques for drive shaft
- Tightening torques for plug-in couplings for steering hydraulics
- Tightening torques for plug-in couplings for clutch hydraulic system
- Tightening torques for wheel mounting
- Tightening torques for rear axle
- 42 21 19 Removing and installing drive shaft - as of MY 2005 (All Models)
- 42 14 19 Removing and installing support plate - as of MY 2005 (All Models)
- 42 38 19 Removing and installing rear-axle carrier side section - as of MY 2005 (All Models)
- 42 52 19 Removing and installing rear wheel bearing housing (wheel carrier) - as of MY 2005 (All Models)
- 42 58 19 Removing and installing rear wheel bearing - as of MY 2005 (All Models)
- 42 71 19 Removing and installing rear spring strut - as of MY 2005 (All Models)
- 42 91 19 Removing and installing connecting link (suspension/stabilizer) - as of MY 2005 (All Models)
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Front Wheel Suspension, Drive Shafts
- Axle Shafts
- Electrical
- Body Electrical
- Wiring
- 97 IN Measurement of closed-circuit current - as of MY 2005 (All Models)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 10 19 Removing and installing vehicle electrical system control unit - as of MY 2005 (All Models)
- 97 15 19 Removing and installing front wiring harness - as of MY 2005 (All Models)
- 97 16 19 Removing and installing wire harness for front-end - as of MY 2005 (All Models)
- 97 20 19 Removing and installing wiring harness for center console - as of MY 2005 (All Models)
- 97 25 19 Removing and installing rear wire harness - as of MY 2005 (All Models)
- 97 32 19 Removing and installing wire harness for door - as of MY 2005 (All Models)
- Preliminary work
- Removing wiring harness for door
- Removing lateral footwell trim on driver's side
- Removing lateral footwell trim on passenger's side
- Disconnect wire harness for door (driver's side) at the A-pillar
- Disconnect wire harness for door (passenger's side) at the A-pillar
- Removing wiring harness for door
- Removing wiring harness for door trim panel
- Installing wiring harness for door
- Installing wiring harness for door
- Locking wire harness for door (driver's side) at the A-pillar
- Locking wire harness for door (passenger's side) at the A-pillar
- Installing lateral footwell trim on driver's side
- Installing lateral footwell trim on passenger's side
- Installing wiring harness for door trim panel
- Subsequent work
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 45 19 Removing and installing wire harness for battery wiring - as of MY 2005 (All Models)
- 97 52 19 Removing and installing wire harness for engine - as of MY 2005 (All Models)
- 97 53 19 Removing and installing wire harness for seat heater - as of MY 2005 (All Models)
- 97 55 19 Removing and installing wiring harness for convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 56 19 Removing and installing wire harness for backrest (front seat) - as of MY 2005 (All Models)
- 97 57 19 Removing and installing wire harness for electrically adjustable seat - as of MY 2005 (All Models)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 66 23 Installing wire harness for airbag - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Preliminary work for wire harness for passenger's airbag unit
- Preliminary work for wire harness for left seat-belt tensioner
- Preliminary work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Preliminary work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Preliminary work for head airbag wire harness (head airbag to A-pillar connection point)
- Tools and materials
- Installing wire harness for airbag
- Subsequent work
- Subsequent work for wire harness for passenger's airbag unit
- Subsequent work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Subsequent work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Subsequent work for head airbag wire harness (head airbag to A-pillar connection point)
- 97 67 19 Removing and installing wire harness in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 70 19 Removing and installing wiring harness for number plate light - as of MY 2005 (All Models)
- 97 72 23 Installing optical waveguide - as of MY 2005 (All Models)
- 97 72 IN Optical waveguide (LWL) - MOST bus - as of MY 2005 (All Models)
- Tools
- Optical waveguide (LWL) - MOST bus
- Requirements when working with LWL
- Storage, Packing, Transport
- Installing the LWL in the vehicle
- Repair
- Push-on connector - dust boots
- Control unit plug connector (wiring harness side)
- Push-on connector - connection points
- Optical fiber (LWL) - module
- Optical waveguide variants
- Removing and installing optical contacts on connector side
- Installing optical contacts on connector side
- Removing and installing optical contacts on socket side
- Installing optical contacts on socket side
- 97 83 19 Removing and installing relay carrier 1 - as of MY 2005 (All Models)
- 97 84 09 Undoing and securing fuse box - as of MY 2005 (All Models)
- 97 89 19 Removing and installing power distributor - as of MY 2005 (All Models)
- 97 90 19 Removing and installing relay carrier - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 90 19 Removing and installing relay carrier - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 92 55 Replacing fuse element - as of MY 2005 (All Models)
- 97 97 IN Connector - General information - as of MY 2005 (All Models)
- Wiring
- Component Locations
- Fuses & Circuit Breakers
- Fuses & Circuit Breakers
- Wiring
- 97 IN Measurement of closed-circuit current - as of MY 2005 (All Models)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 10 19 Removing and installing vehicle electrical system control unit - as of MY 2005 (All Models)
- 97 15 19 Removing and installing front wiring harness - as of MY 2005 (All Models)
- 97 16 19 Removing and installing wire harness for front-end - as of MY 2005 (All Models)
- 97 20 19 Removing and installing wiring harness for center console - as of MY 2005 (All Models)
- 97 25 19 Removing and installing rear wire harness - as of MY 2005 (All Models)
- 97 32 19 Removing and installing wire harness for door - as of MY 2005 (All Models)
- Preliminary work
- Removing wiring harness for door
- Removing lateral footwell trim on driver's side
- Removing lateral footwell trim on passenger's side
- Disconnect wire harness for door (driver's side) at the A-pillar
- Disconnect wire harness for door (passenger's side) at the A-pillar
- Removing wiring harness for door
- Removing wiring harness for door trim panel
- Installing wiring harness for door
- Installing wiring harness for door
- Locking wire harness for door (driver's side) at the A-pillar
- Locking wire harness for door (passenger's side) at the A-pillar
- Installing lateral footwell trim on driver's side
- Installing lateral footwell trim on passenger's side
- Installing wiring harness for door trim panel
- Subsequent work
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 45 19 Removing and installing wire harness for battery wiring - as of MY 2005 (All Models)
- 97 52 19 Removing and installing wire harness for engine - as of MY 2005 (All Models)
- 97 53 19 Removing and installing wire harness for seat heater - as of MY 2005 (All Models)
- 97 55 19 Removing and installing wiring harness for convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 56 19 Removing and installing wire harness for backrest (front seat) - as of MY 2005 (All Models)
- 97 57 19 Removing and installing wire harness for electrically adjustable seat - as of MY 2005 (All Models)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 66 23 Installing wire harness for airbag - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Preliminary work for wire harness for passenger's airbag unit
- Preliminary work for wire harness for left seat-belt tensioner
- Preliminary work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Preliminary work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Preliminary work for head airbag wire harness (head airbag to A-pillar connection point)
- Tools and materials
- Installing wire harness for airbag
- Subsequent work
- Subsequent work for wire harness for passenger's airbag unit
- Subsequent work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Subsequent work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Subsequent work for head airbag wire harness (head airbag to A-pillar connection point)
- 97 67 19 Removing and installing wire harness in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 70 19 Removing and installing wiring harness for number plate light - as of MY 2005 (All Models)
- 97 72 23 Installing optical waveguide - as of MY 2005 (All Models)
- 97 72 IN Optical waveguide (LWL) - MOST bus - as of MY 2005 (All Models)
- Tools
- Optical waveguide (LWL) - MOST bus
- Requirements when working with LWL
- Storage, Packing, Transport
- Installing the LWL in the vehicle
- Repair
- Push-on connector - dust boots
- Control unit plug connector (wiring harness side)
- Push-on connector - connection points
- Optical fiber (LWL) - module
- Optical waveguide variants
- Removing and installing optical contacts on connector side
- Installing optical contacts on connector side
- Removing and installing optical contacts on socket side
- Installing optical contacts on socket side
- 97 83 19 Removing and installing relay carrier 1 - as of MY 2005 (All Models)
- 97 84 09 Undoing and securing fuse box - as of MY 2005 (All Models)
- 97 89 19 Removing and installing power distributor - as of MY 2005 (All Models)
- 97 90 19 Removing and installing relay carrier - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 90 19 Removing and installing relay carrier - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 92 55 Replacing fuse element - as of MY 2005 (All Models)
- 97 97 IN Connector - General information - as of MY 2005 (All Models)
- Gauges
- Instruments, Alarm System
- 90 03 19 Removing and installing dashboard insert - as of MY 2005 (All Models)
- 90 22 19 Removing and installing stopwatch - as of MY 2005 (All Models)
- 90 25 19 Removing and installing instrument cluster - as of MY 2005 (All Models)
- 90 35 19 Removing and installing gateway control unit - as of MY 2005 (All Models)
- 90 50 19 Removing and installing horn - as of MY 2005 (All Models)
- 90 58 19 Installing and removing socket - as of MY 2005 (All Models)
- 90 62 19 Removing and installing cigar lighter - as of MY 2005 (All Models)
- Instruments, Alarm System
- Motors, Switches, Relays
- Wiring
- 97 IN Measurement of closed-circuit current - as of MY 2005 (All Models)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 10 19 Removing and installing vehicle electrical system control unit - as of MY 2005 (All Models)
- 97 15 19 Removing and installing front wiring harness - as of MY 2005 (All Models)
- 97 16 19 Removing and installing wire harness for front-end - as of MY 2005 (All Models)
- 97 20 19 Removing and installing wiring harness for center console - as of MY 2005 (All Models)
- 97 25 19 Removing and installing rear wire harness - as of MY 2005 (All Models)
- 97 32 19 Removing and installing wire harness for door - as of MY 2005 (All Models)
- Preliminary work
- Removing wiring harness for door
- Removing lateral footwell trim on driver's side
- Removing lateral footwell trim on passenger's side
- Disconnect wire harness for door (driver's side) at the A-pillar
- Disconnect wire harness for door (passenger's side) at the A-pillar
- Removing wiring harness for door
- Removing wiring harness for door trim panel
- Installing wiring harness for door
- Installing wiring harness for door
- Locking wire harness for door (driver's side) at the A-pillar
- Locking wire harness for door (passenger's side) at the A-pillar
- Installing lateral footwell trim on driver's side
- Installing lateral footwell trim on passenger's side
- Installing wiring harness for door trim panel
- Subsequent work
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 45 19 Removing and installing wire harness for battery wiring - as of MY 2005 (All Models)
- 97 52 19 Removing and installing wire harness for engine - as of MY 2005 (All Models)
- 97 53 19 Removing and installing wire harness for seat heater - as of MY 2005 (All Models)
- 97 55 19 Removing and installing wiring harness for convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 56 19 Removing and installing wire harness for backrest (front seat) - as of MY 2005 (All Models)
- 97 57 19 Removing and installing wire harness for electrically adjustable seat - as of MY 2005 (All Models)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 66 23 Installing wire harness for airbag - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Preliminary work for wire harness for passenger's airbag unit
- Preliminary work for wire harness for left seat-belt tensioner
- Preliminary work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Preliminary work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Preliminary work for head airbag wire harness (head airbag to A-pillar connection point)
- Tools and materials
- Installing wire harness for airbag
- Subsequent work
- Subsequent work for wire harness for passenger's airbag unit
- Subsequent work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Subsequent work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Subsequent work for head airbag wire harness (head airbag to A-pillar connection point)
- 97 67 19 Removing and installing wire harness in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 70 19 Removing and installing wiring harness for number plate light - as of MY 2005 (All Models)
- 97 72 23 Installing optical waveguide - as of MY 2005 (All Models)
- 97 72 IN Optical waveguide (LWL) - MOST bus - as of MY 2005 (All Models)
- Tools
- Optical waveguide (LWL) - MOST bus
- Requirements when working with LWL
- Storage, Packing, Transport
- Installing the LWL in the vehicle
- Repair
- Push-on connector - dust boots
- Control unit plug connector (wiring harness side)
- Push-on connector - connection points
- Optical fiber (LWL) - module
- Optical waveguide variants
- Removing and installing optical contacts on connector side
- Installing optical contacts on connector side
- Removing and installing optical contacts on socket side
- Installing optical contacts on socket side
- 97 83 19 Removing and installing relay carrier 1 - as of MY 2005 (All Models)
- 97 84 09 Undoing and securing fuse box - as of MY 2005 (All Models)
- 97 89 19 Removing and installing power distributor - as of MY 2005 (All Models)
- 97 90 19 Removing and installing relay carrier - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 90 19 Removing and installing relay carrier - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 92 55 Replacing fuse element - as of MY 2005 (All Models)
- 97 97 IN Connector - General information - as of MY 2005 (All Models)
- Wiring
- Starter, Power Supply, Cruise Control
- 27 TW Technical data, engine electronics - as of MY 2005 (All Models)
- 27 06 01 Checking the battery - as of MY 2005 (All Models)
- 27 06 IN Electrical emergency release, front lid - as of MY 2005 (All Models)
- 27 06 IN Work instructions after disconnecting the battery - as of MY 2005 (All Models)
- Disconnecting and connecting the battery
- Disconnecting and connecting the battery
- Effect of disconnection or total discharge of battery on electrical systems in the vehicle and the precautions to be taken
- Test drive after disconnecting battery
- Effects of overvoltage on electrical and electronic systems during welding work and the precautions to be taken
- Disconnecting and connecting the battery
- 27 06 IN External power connection, jump lead starting - as of MY 2005 (All Models)
- 27 06 01 Battery trickle charge - as of MY 2005 (All Models)
- 27 06 19 Removing and installing battery - as of MY 2005 (All Models)
- 27 12 19 Removing and installing battery cover - as of MY 2005 (All Models)
- 27 22 19 Removing and installing three-phase generator - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 27 22 19 Removing and installing three-phase generator - as of MY 2006 (Cayman S, Cayman S RHD)
- 27 60 19 Removing and installing starter - as of MY 2005 (All Models)
- Wiring Diagrams
- System Wiring Diagrams
- Using lemon2025'S Wiring Diagrams
- Active BODYWORKS
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Body Control Modules
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Electronic Suspension
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Memory Systems
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Shift Interlock
- Starting/Charging
- Supplemental Restraints
- Transmission
- Trunk, Tailgate, Fuel Door
- Warning Systems
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Body Electrical
- Engine Mechanical
- Cooling System (Mechanical)
- 19 01 TW Technical data, cooling system - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 19 01 01 Checking cooling system - as of MY 2005 (Cayman S, Cayman S RHD)
- 19 01 01 Checking cooling system - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 19 24 19 Removing and installing air guide - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 19 29 19 Removing and installing control unit for cooling air control - as of MY 2005 (All Models)
- 19 38 17 Draining and filling in coolant - as of MY 2005 (All Models)
- 19 50 19 Removing and installing coolant pump - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 19 58 19 Removing and installing coolant regulator (thermostat) - as of MY 2005 (All Models)
- 19 70 19 Removing and installing radiator - as of MY 2005 (All Models)
- 19 78 19 Removing and installing coolant temperature sensor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Exhaust System
- 26 01 TW Technical data, exhaust system - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 26 10 19 Removing and installing exhaust manifold (with primary catalytic converter) - as of MY 2005 (All Models)
- 26 33 19 Removing and installing rear silencer - as of MY 2005 (Cayman S, Cayman S RHD)
- 26 33 19 Removing and installing rear silencer - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 26 34 19 Removing and installing tailpipe - as of MY 2005 (Cayman S, Cayman S RHD)
- 26 34 19 Removing and installing tailpipe - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 26 35 19 Removing and installing tailpipe cover - as of MY 2005 (Cayman S, Cayman S RHD)
- 26 35 19 Removing and installing tailpipe cover - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 26 65 19 Removing and installing secondary air pump - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Fuel System
- Fuel Supply, Control
- 20 01 AW Basic safety instructions for working with the fuel system - as of MY 2005 (All Models)
- 20 01 TW Technical data, fuel system - as of MY 2005 (All Models)
- 20 02 01 Checking fuel pressure - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 20 02 01 Checking fuel pressure - as of MY 2005 (Cayman S, Cayman S RHD)
- 20 15 IN Calibrating fuel-level sensor system - as of MY 2005 (All Models)
- 20 25 19 Removing and installing carbon canister - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 20 66 01 Checking quantity delivered by fuel pump - as of MY 2005 (All Models)
- Fuel System, Electronic Injection
- 24 24 19 Removing and installing air cleaner element - as of MY 2005 (All Models)
- 24 30 19 Removing and installing fuel ring pipe - as of MY 2005 (All Models)
- 24 40 20 Removing and installing fuel injector - as of MY 2005 (All Models)
- 24 42 19 Removing and installing throttle body - as of MY 2005 (All Models)
- 24 45 19 Removing and installing air flow sensor - as of MY 2005 (All Models)
- 24 46 TW Technical data, intake system - as of MY 2005 (All Models)
- 24 46 20 Removing and installing intake-air distributor - as of MY 2005 (All Models)
- 24 46 37 Disassembling and assembling intake-air distributor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 24 69 20 Removing and installing oxygen sensor in front of catalytic converter - as of MY 2005 (All Models)
- 24 69 AW Precautionary measures when handling oxygen sensors - as of MY 2005 (All Models)
- 24 70 19 Removing and installing DME control module - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 24 70 19 Removing and installing DME control module - as of MY 2006 (Cayman S, Cayman S RHD)
- 24 73 20 Removing and installing oxygen sensor behind catalytic converter - as of MY 2005 (All Models)
- Fuel Supply, Control
- Lubrication System
- 17 01 TW Technical data, lubrication system - as of MY 2005 (All Models)
- 17 01 01 Checking engine oil level - as of MY 2005 (All Models)
- 17 01 55 Engine oil and oil filter change - as of MY 2005 (All Models)
- 17 09 19 Removing and installing oil-level sender - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 17 20 19 Removing and installing oil pump
- Mechanical
- Crankcase, Suspension
- 10 01 TW Technical data, engine - as of MY 2005 (All Models)
- 10 01 19 Removing and installing engine - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 10 01 19 Removing and installing engine - as of MY 2005 (Cayman S, Cayman S RHD)
- 10 01 37 Disassembling and assembling engine - as of MY 2005 (All Models)
- 10 52 19 Removing and installing crankcase vent line - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 10 55 19 Removing and installing oil separator - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Crankshaft, Pistons
- 13 10 20 Removing and installing pistons - as of MY 2005 (All Models)
- 13 44 IN Mounting specification for connecting rod bolts - as of MY 2005 (All Models)
- 13 48 19 Removing and installing crankshaft - as of MY 2005 (All Models)
- 13 59 19 Removing and installing crankshaft sealing ring - flywheel side - as of MY 2005 (All Models)
- 13 60 19 Removing and installing flywheel - as of MY 2005 (All Models)
- 13 63 19 Removing and installing drive plate for converter - as of MY 2005 (All Models)
- 13 74 19 Removing and installing crankshaft sealing ring - belt pulley side - as of MY 2005 (Cayman S, Cayman S RHD)
- 13 74 19 Removing and installing crankshaft sealing ring - belt pulley side - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 13 76 19 Removing and installing belt pulley - as of MY 2005 (All Models)
- 13 78 19 Removing and installing drive belt - as of MY 2005 (All Models)
- Cylinder Head, Valve Drive
- 15 05 02 Checking camshaft timing - engine installed - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 15 05 20 Removing and installing camshaft - as of MY 2005 (Boxster, Boxster RHD)
- 15 05 20 Removing and installing camshaft - as of MY 2005 (Boxster S, Boxster S RHD)
- 15 21 19 Removing and installing bearing cover for intermediate shaft - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 15 21 19 Removing and installing bearing cover for intermediate shaft - M96/25 - as of MY 2005 (Boxster, Boxster RHD)
- 15 21 19 Removing and installing bearing cover for intermediate shaft - M96/26 - as of MY 2005 (Boxster S, Boxster S RHD)
- 15 23 55 Replacing sealing ring for bearing cover for intermediate shaft - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 15 37 19 Removing and installing solenoid hydraulic valve (camshaft timing) - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 15 70 19 Removing and installing cylinder head - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 15 70 37 Disassembling and assembling cylinder head - as of MY 2005 (All Models)
- 15 70 49 Machining the cylinder head - as of MY 2005 (All Models)
- 15 75 02 Checking valve guide (valve lateral play) - as of MY 2005 (All Models)
- 15 82 20 Removing and installing cylinder head cover - engine removed - as of MY 2005 (Cayman S, Cayman S RHD)
- 15 82 20 Removing and installing cylinder head cover - engine removed - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 15 84 19 Removing and installing actuator for inlet camshaft - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Crankcase, Suspension
- Starter, Power Supply, Cruise Control
- 27 TW Technical data, engine electronics - as of MY 2005 (All Models)
- 27 06 01 Checking the battery - as of MY 2005 (All Models)
- 27 06 IN Electrical emergency release, front lid - as of MY 2005 (All Models)
- 27 06 IN Work instructions after disconnecting the battery - as of MY 2005 (All Models)
- Disconnecting and connecting the battery
- Disconnecting and connecting the battery
- Effect of disconnection or total discharge of battery on electrical systems in the vehicle and the precautions to be taken
- Test drive after disconnecting battery
- Effects of overvoltage on electrical and electronic systems during welding work and the precautions to be taken
- Disconnecting and connecting the battery
- 27 06 IN External power connection, jump lead starting - as of MY 2005 (All Models)
- 27 06 01 Battery trickle charge - as of MY 2005 (All Models)
- 27 06 19 Removing and installing battery - as of MY 2005 (All Models)
- 27 12 19 Removing and installing battery cover - as of MY 2005 (All Models)
- 27 22 19 Removing and installing three-phase generator - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 27 22 19 Removing and installing three-phase generator - as of MY 2006 (Cayman S, Cayman S RHD)
- 27 60 19 Removing and installing starter - as of MY 2005 (All Models)
- Cooling System (Mechanical)
- Engine Performance
- Emissions
- Emission Applications
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Fuel Delivery
- Fuel Supply, Control
- 20 01 AW Basic safety instructions for working with the fuel system - as of MY 2005 (All Models)
- 20 01 TW Technical data, fuel system - as of MY 2005 (All Models)
- 20 02 01 Checking fuel pressure - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 20 02 01 Checking fuel pressure - as of MY 2005 (Cayman S, Cayman S RHD)
- 20 15 IN Calibrating fuel-level sensor system - as of MY 2005 (All Models)
- 20 25 19 Removing and installing carbon canister - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 20 66 01 Checking quantity delivered by fuel pump - as of MY 2005 (All Models)
- Fuel System, Electronic Injection
- 24 24 19 Removing and installing air cleaner element - as of MY 2005 (All Models)
- 24 30 19 Removing and installing fuel ring pipe - as of MY 2005 (All Models)
- 24 40 20 Removing and installing fuel injector - as of MY 2005 (All Models)
- 24 42 19 Removing and installing throttle body - as of MY 2005 (All Models)
- 24 45 19 Removing and installing air flow sensor - as of MY 2005 (All Models)
- 24 46 TW Technical data, intake system - as of MY 2005 (All Models)
- 24 46 20 Removing and installing intake-air distributor - as of MY 2005 (All Models)
- 24 46 37 Disassembling and assembling intake-air distributor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 24 69 20 Removing and installing oxygen sensor in front of catalytic converter - as of MY 2005 (All Models)
- 24 69 AW Precautionary measures when handling oxygen sensors - as of MY 2005 (All Models)
- 24 70 19 Removing and installing DME control module - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 24 70 19 Removing and installing DME control module - as of MY 2006 (Cayman S, Cayman S RHD)
- 24 73 20 Removing and installing oxygen sensor behind catalytic converter - as of MY 2005 (All Models)
- Fuel Supply, Control
- Ignition System
- 28 TW Technical data, ignition system - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 28 TW Technical data, ignition system - as of MY 2005 (Cayman S, Cayman S RHD)
- 28 04 19 Removing and installing ignition switch - as of MY 2005 (All Models)
- 28 20 19 Removing and installing ignition coils - as of MY 2005 (All Models)
- 28 39 20 Removing and installing hall sender - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 28 70 20 Removing and fitting spark plugs - as of MY 2005 (All Models)
- 28 72 20 Removing and installing knock sensor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Mode 6 - PORSCHE
- Specifications
- Tune-Up
- Ignition System
- 28 TW Technical data, ignition system - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 28 TW Technical data, ignition system - as of MY 2005 (Cayman S, Cayman S RHD)
- 28 04 19 Removing and installing ignition switch - as of MY 2005 (All Models)
- 28 20 19 Removing and installing ignition coils - as of MY 2005 (All Models)
- 28 39 20 Removing and installing hall sender - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 28 70 20 Removing and fitting spark plugs - as of MY 2005 (All Models)
- 28 72 20 Removing and installing knock sensor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- Ignition System
- Emissions
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Identification
- Metric Conversions
- OEM General Information
- 01 - Sales Check
- 01 Removing transport lock (spring strut locking devices) - as of MY 2005 - as of MY 2005 (All Models)
- 01 Test drive - as of MY 2005 (All Models)
- 01 01 01 Checking lid and doors - as of MY 2005 (All Models)
- 01 01 IN Windscreen washer/headlight cleaning system: Check operation, nozzle settings - as of MY 2005 (All Models)
- 01 01 IN Checking the function of the vehicle's lights - as of MY 2005 (All Models)
- 01 01 IN Complete vehicle and check all is correct - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 01 01 IN Removing transport protection - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 01 01 IN Removing transport protection - as of MY 2005 (Cayman S, Cayman S RHD)
- 01 01 IN Mobile roofs: Checking operation - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 01 01 IN Checking exterior equipment and paintwork - as of MY 2005 (All Models)
- 01 01 IN Interior equipment visual inspection for damage and soiling - as of MY 2005 (All Models)
- 01 01 IN Checking glazing - as of MY 2005 (All Models)
- 01 01 00 Sales check - as of MY 2005 (All Models)
- 01 01 IN Checking electrical equipment such as control and warning lights for functionality. - as of MY 2005 (All Models)
- 01 01 IN Alarm system: checking that the control equipment is working - as of MY 2005 (All Models)
- Wiring
- 97 IN Measurement of closed-circuit current - as of MY 2005 (All Models)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 09 19 Removing and installing main wire harness - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 10 19 Removing and installing vehicle electrical system control unit - as of MY 2005 (All Models)
- 97 15 19 Removing and installing front wiring harness - as of MY 2005 (All Models)
- 97 16 19 Removing and installing wire harness for front-end - as of MY 2005 (All Models)
- 97 20 19 Removing and installing wiring harness for center console - as of MY 2005 (All Models)
- 97 25 19 Removing and installing rear wire harness - as of MY 2005 (All Models)
- 97 32 19 Removing and installing wire harness for door - as of MY 2005 (All Models)
- Preliminary work
- Removing wiring harness for door
- Removing lateral footwell trim on driver's side
- Removing lateral footwell trim on passenger's side
- Disconnect wire harness for door (driver's side) at the A-pillar
- Disconnect wire harness for door (passenger's side) at the A-pillar
- Removing wiring harness for door
- Removing wiring harness for door trim panel
- Installing wiring harness for door
- Installing wiring harness for door
- Locking wire harness for door (driver's side) at the A-pillar
- Locking wire harness for door (passenger's side) at the A-pillar
- Installing lateral footwell trim on driver's side
- Installing lateral footwell trim on passenger's side
- Installing wiring harness for door trim panel
- Subsequent work
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 37 55 Replacing wire harness for PASM - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 45 19 Removing and installing wire harness for battery wiring - as of MY 2005 (All Models)
- 97 52 19 Removing and installing wire harness for engine - as of MY 2005 (All Models)
- 97 53 19 Removing and installing wire harness for seat heater - as of MY 2005 (All Models)
- 97 55 19 Removing and installing wiring harness for convertible top - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 56 19 Removing and installing wire harness for backrest (front seat) - as of MY 2005 (All Models)
- 97 57 19 Removing and installing wire harness for electrically adjustable seat - as of MY 2005 (All Models)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Cayman S, Cayman S RHD)
- 97 65 55 Replacing wire harness for anti-lock brake system (ABS) - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 66 23 Installing wire harness for airbag - as of MY 2005 (All Models)
- Tools
- Preliminary work
- Preliminary work for wire harness for passenger's airbag unit
- Preliminary work for wire harness for left seat-belt tensioner
- Preliminary work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Preliminary work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Preliminary work for head airbag wire harness (head airbag to A-pillar connection point)
- Tools and materials
- Installing wire harness for airbag
- Subsequent work
- Subsequent work for wire harness for passenger's airbag unit
- Subsequent work for wire harness for left head airbag (triggering unit to A-pillar connection point)
- Subsequent work for wire harness for right head airbag (triggering unit to A-pillar connection point)
- Subsequent work for head airbag wire harness (head airbag to A-pillar connection point)
- 97 67 19 Removing and installing wire harness in rear lid - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 70 19 Removing and installing wiring harness for number plate light - as of MY 2005 (All Models)
- 97 72 23 Installing optical waveguide - as of MY 2005 (All Models)
- 97 72 IN Optical waveguide (LWL) - MOST bus - as of MY 2005 (All Models)
- Tools
- Optical waveguide (LWL) - MOST bus
- Requirements when working with LWL
- Storage, Packing, Transport
- Installing the LWL in the vehicle
- Repair
- Push-on connector - dust boots
- Control unit plug connector (wiring harness side)
- Push-on connector - connection points
- Optical fiber (LWL) - module
- Optical waveguide variants
- Removing and installing optical contacts on connector side
- Installing optical contacts on connector side
- Removing and installing optical contacts on socket side
- Installing optical contacts on socket side
- 97 83 19 Removing and installing relay carrier 1 - as of MY 2005 (All Models)
- 97 84 09 Undoing and securing fuse box - as of MY 2005 (All Models)
- 97 89 19 Removing and installing power distributor - as of MY 2005 (All Models)
- 97 90 19 Removing and installing relay carrier - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 97 90 19 Removing and installing relay carrier - as of MY 2006 (Cayman S, Cayman S RHD)
- 97 92 55 Replacing fuse element - as of MY 2005 (All Models)
- 97 97 IN Connector - General information - as of MY 2005 (All Models)
- 01 - Sales Check
- Reset Procedures
- BARTEC TPMS Reset Procedure
- Maintenance Reminder Light (Reset Procedures)
- Tire Pressure Monitor Systems
- Specifications Index
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Traction Control Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
- Heating, Ventilation & A/C (HVAC)
- General Servicing
- HVAC Control Systems
- Air Conditioning
- 87 AW Safety regulations for working on air-conditioned vehicles and dealing with refrigerant R134a - as of MY 2005 (All Models)
- 87 AW Safety regulations for extraction and filling systems - as of MY 2005 (All Models)
- 87 02 IN Technical data, air-conditioning system - as of MY 2005 (All Models)
- 87 01 IN Instructions for repairing air-conditioning systems and storing spare parts - as of MY 2005 (All Models)
- 87 02 19 Removing and installing air-conditioning system regulator - as of MY 2005 (All Models)
- 87 03 17 Draining and filling in refrigerant - as of MY 2005 (All Models)
- 87 14 19 Removing and installing sun sensor. - as of MY 2005 (All Models)
- 87 20 19 Removing and installing servo motor for temperature mixing flap (pink) - as of MY 2005 (All Models)
- 87 20 19 Removing and installing servo motor for central distributor flap (green) - as of MY 2005 (All Models)
- 87 20 19 Removing and installing footwell/defrost (yellow) servo motor - as of MY 2005 (All Models)
- 87 27 19 Removing and installing magnetic coupling - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 87 27 19 Removing and installing magnetic coupling - as of MY 2005 (Cayman S, Cayman S RHD)
- 87 34 19 Removing and installing air-conditioning compressor - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 87 34 19 Removing and installing compressor - as of MY 2006 (Cayman S, Cayman S RHD)
- 87 42 19 Removing and installing condenser-condenser line - as of MY 2005 (All Models)
- 87 43 19 Removing and installing compressor/condenser line around the engine - as of MY 2005 (All Models)
- 87 43 19 Removing and installing compressor-condenser line at front - as of MY 2005 (All Models)
- 87 43 IN Laying compressor/condenser line - as of MY 2005 (All Models)
- 87 45 19 Removing and installing compressor/evaporator line - as of MY 2005 (All Models)
- 87 45 IN Laying compressor/evaporator line - as of MY 2005 (All Models)
- 87 46 19 Removing and installing condenser-fluid tank line - as of MY 2005 (All Models)
- 87 47 19 Removing and installing evaporator-fluid tank line - as of MY 2005 (All Models)
- 87 50 19 Removing and installing condenser - as of MY 2005 (All Models)
- 87 55 19 Removing and installing desiccator - as of MY 2005 (All Models)
- 87 58 19 Removing and installing temperature sensor - as of MY 2005 (All Models)
- 87 59 19 Removing and installing outside temperature sensor - as of MY 2005 (All Models)
- 87 70 19 Removing and installing expansion valve - as of MY 2005 (All Models)
- 87 78 19 Removing and installing blower regulator - as of MY 2005 (All Models)
- 87 83 19 Removing and installing pressure switch - as of MY 2005 (All Models)
- Heating
- Ventilation
- 85 15 19 Removing and installing heating/fresh air unit - as of MY 2005 (All Models)
- 85 22 19 Removing and installing cover - as of MY 2005 (All Models)
- 85 18 19 Removing and installing particle filter - as of MY 2005 (All Models)
- 85 30 19 Removing and installing fan - as of MY 2005 (All Models)
- 85 34 19 Removing and installing air guide - as of MY 2005 (All Models)
- 85 53 19 Removing and installing middle air vent - as of MY 2005 (All Models)
- 85 59 19 Removing and installing air vent at door - as of MY 2005 (All Models)
- 85 78 19 Installing and removing fresh/recirc. air servo motor - as of MY 2005 (All Models)
- 85 65 19 Removing and installing ventilation cover - as of MY 2005 (All Models)
- Air Conditioning
- Maintenance
- Procedures
- Maintenance Reminder Light (Reset Procedures)
- Maintenance, Diagnostics
- 03 Test drive - as of MY 2005 (All Models)
- 03 IN Running gear maintenance: visual inspection of brake lines/brake pads/brake discs - as of MY 2005 (All Models)
- 03 IN Running gear maintenance: axle joints/drive shafts - as of MY 2005 (All Models)
- 03 IN Running gear maintenance: steering gear - visual inspection of bellows and tie rod joints: - as of MY 2005 (All Models)
- 03 IN Additional maintenance - as of MY 2005 (All Models)
- 03 24 00 Minor maintenance - as of MY 2005 (All Models)
- 03 26 00 Major maintenance - as of MY 2005 (All Models)
- 03 35 00 On-board diagnosis (OBD) - as of MY 2005 (All Models)
- 03 60 00 Additional maintenance of drive belt - as of MY 2005 (All Models)
- 03 81 00 Additional maintenance of spark plugs - as of MY 2005 (All Models)
- 03 83 00 Additional maintenance every 90,000 km/60.000 mls or every 6 years - as of MY 2005 (All Models)
- 03 88 00 Additional maintenance every 180,000 km/120.000 mls or every 12 years - as of MY 2005 (All Models)
- Procedures
- Restraints
- Restraints Control Systems
- Passenger Protection
- 69 AW Safety regulations for airbag and belt tensioner units - as of MY 2005 (All Models)
- 69 54 19 Removing and installing the contact unit - as of MY 2005 (All Models)
- 69 72 Removing and installing roll-over bar - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 69 13 01 Checking seat belts - as of MY 2005 (All Models)
- 69 AW Disposal of airbag and belt tensioner units - as of MY 2005 (All Models)
- 69 01 01 Airbag diagnosis - as of MY 2005 (All Models)
- 69 11 19 Removing and installing front three-point belt - as of MY 2006 (Cayman S, Cayman S RHD)
- 69 24 19 Removing and installing front belt lock - as of MY 2005 (All Models)
- 69 51 19 Removing and installing airbag sensor - as of MY 2005 (All Models)
- 69 53 19 Removing and installing triggering unit for airbag - as of MY 2005 (All Models)
- 69 58 19 Removing and installing driver's airbag unit - as of MY 2005 (All Models)
- 69 59 19 Removing and installing passenger's airbag unit - as of MY 2005 (All Models)
- 69 63 19 Removing and installing side airbag - as of MY 2005 (All Models)
- 69 66 19 Removing and installing the head airbag unit - as of MY 2005 (All Models)
- 69 68 K2 Calibrating AWS control unit - as of MY 2005 (All Models)
- 69 68 19 Removing and installing AWS control unit - as of MY 2005 (All Models)
- Passenger Protection
- Seat Belts
- Passenger Protection
- 69 AW Safety regulations for airbag and belt tensioner units - as of MY 2005 (All Models)
- 69 54 19 Removing and installing the contact unit - as of MY 2005 (All Models)
- 69 72 Removing and installing roll-over bar - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 69 13 01 Checking seat belts - as of MY 2005 (All Models)
- 69 AW Disposal of airbag and belt tensioner units - as of MY 2005 (All Models)
- 69 01 01 Airbag diagnosis - as of MY 2005 (All Models)
- 69 11 19 Removing and installing front three-point belt - as of MY 2006 (Cayman S, Cayman S RHD)
- 69 24 19 Removing and installing front belt lock - as of MY 2005 (All Models)
- 69 51 19 Removing and installing airbag sensor - as of MY 2005 (All Models)
- 69 53 19 Removing and installing triggering unit for airbag - as of MY 2005 (All Models)
- 69 58 19 Removing and installing driver's airbag unit - as of MY 2005 (All Models)
- 69 59 19 Removing and installing passenger's airbag unit - as of MY 2005 (All Models)
- 69 63 19 Removing and installing side airbag - as of MY 2005 (All Models)
- 69 66 19 Removing and installing the head airbag unit - as of MY 2005 (All Models)
- 69 68 K2 Calibrating AWS control unit - as of MY 2005 (All Models)
- 69 68 19 Removing and installing AWS control unit - as of MY 2005 (All Models)
- Passenger Protection
- Restraints Control Systems
- Steering
- Manual Steering
- 48 TW Tightening torques for steering - as of MY 2005 (All Models)
- 48 02 01 Checking the fluid level for the power-assisted steering - as of MY 2005 (All Models)
- 48 10 19 Removing and installing steering wheel - as of MY 2005 (All Models)
- 48 15 19 Removing and installing steering column center - as of MY 2005 (All Models)
- 48 90 19 Removing and installing power-steering gear - as of MY 2005 (All Models)
- 48 98 19 Removing and installing hydraulic pump - as of MY 2005 (All Models)
- Power Steering
- 48 TW Tightening torques for steering - as of MY 2005 (All Models)
- 48 02 01 Checking the fluid level for the power-assisted steering - as of MY 2005 (All Models)
- 48 10 19 Removing and installing steering wheel - as of MY 2005 (All Models)
- 48 15 19 Removing and installing steering column center - as of MY 2005 (All Models)
- 48 90 19 Removing and installing power-steering gear - as of MY 2005 (All Models)
- 48 98 19 Removing and installing hydraulic pump - as of MY 2005 (All Models)
- Steering Column
- 48 TW Tightening torques for steering - as of MY 2005 (All Models)
- 48 02 01 Checking the fluid level for the power-assisted steering - as of MY 2005 (All Models)
- 48 10 19 Removing and installing steering wheel - as of MY 2005 (All Models)
- 48 15 19 Removing and installing steering column center - as of MY 2005 (All Models)
- 48 90 19 Removing and installing power-steering gear - as of MY 2005 (All Models)
- 48 98 19 Removing and installing hydraulic pump - as of MY 2005 (All Models)
- Manual Steering
- Suspension
- Electronic Suspension
- Rear Suspension
- Rear Wheel Suspension, Drive Shafts
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Tightening torques for rear axle
- Tightening torques for carrier side section/cross member
- Tightening torques for axle strut
- Tightening torques for wheel carrier
- Tightening torques for spring strut
- Tightening torques for stabilizer
- Tightening torques for unit mount
- Tightening torques for drive shaft
- Tightening torques for plug-in couplings for steering hydraulics
- Tightening torques for plug-in couplings for clutch hydraulic system
- Tightening torques for wheel mounting
- Tightening torques for rear axle
- 42 21 19 Removing and installing drive shaft - as of MY 2005 (All Models)
- 42 14 19 Removing and installing support plate - as of MY 2005 (All Models)
- 42 38 19 Removing and installing rear-axle carrier side section - as of MY 2005 (All Models)
- 42 52 19 Removing and installing rear wheel bearing housing (wheel carrier) - as of MY 2005 (All Models)
- 42 58 19 Removing and installing rear wheel bearing - as of MY 2005 (All Models)
- 42 71 19 Removing and installing rear spring strut - as of MY 2005 (All Models)
- 42 91 19 Removing and installing connecting link (suspension/stabilizer) - as of MY 2005 (All Models)
- 42 Tightening torques for rear axle - as of MY 2005 (All Models)
- Rear Wheel Suspension, Drive Shafts
- Suspension Control Systems
- Wheel Alignment
- Wheels, Tires, Alignment
- 44 Wheels and Tires/Tire pressure - as of MY 2005 (All Models)
- 44 Adjustment values for suspension alignment - as of MY 2005 (All Models)
- 44 05 19 Removing and installing wheel - as of MY 2005 (All Models)
- 44 05 94 Balancing/optimizing wheels - as of MY 2005 (All Models)
- Tools
- Balancing/optimizing wheels
- General
- Explanation of terms
- Balancing/optimizing wheels
- Further to 1: Fitting the Tire on the rim
- Further to 2A: Measuring radial force variations
- Further to 2B: Stationary balancing with optimization of rolling smoothness
- Further to 3: Fitting the wheel on the vehicle
- Balancing weights
- Attaching the balance stick-on weights
- 44 12 02 Checking disc wheels - as of MY 2005 (All Models)
- 44 32 19 Removing and installing wheel electronics - as of MY 2005 (All Models)
- 44 34 19 Removing and installing Tire pressure monitoring system control module - as of MY 2005 (All Models)
- 44 38 19 Removing and installing Tire pressure monitoring system antenna - as of MY 2005 (All Models)
- 44 40 19 Fitting Tires for vehicles with and without Tire Pressure Monitoring (TPM) - as of MY 2005 (All Models)
- 44 95 03 Suspension alignment, complete - as of MY 2005 (All Models)
- Wheels, Tires, Alignment
- Wheels & Tire System
- Wheels, Tires, Alignment
- 44 Wheels and Tires/Tire pressure - as of MY 2005 (All Models)
- 44 Adjustment values for suspension alignment - as of MY 2005 (All Models)
- 44 05 19 Removing and installing wheel - as of MY 2005 (All Models)
- 44 05 94 Balancing/optimizing wheels - as of MY 2005 (All Models)
- Tools
- Balancing/optimizing wheels
- General
- Explanation of terms
- Balancing/optimizing wheels
- Further to 1: Fitting the Tire on the rim
- Further to 2A: Measuring radial force variations
- Further to 2B: Stationary balancing with optimization of rolling smoothness
- Further to 3: Fitting the wheel on the vehicle
- Balancing weights
- Attaching the balance stick-on weights
- 44 12 02 Checking disc wheels - as of MY 2005 (All Models)
- 44 32 19 Removing and installing wheel electronics - as of MY 2005 (All Models)
- 44 34 19 Removing and installing Tire pressure monitoring system control module - as of MY 2005 (All Models)
- 44 38 19 Removing and installing Tire pressure monitoring system antenna - as of MY 2005 (All Models)
- 44 40 19 Fitting Tires for vehicles with and without Tire Pressure Monitoring (TPM) - as of MY 2005 (All Models)
- 44 95 03 Suspension alignment, complete - as of MY 2005 (All Models)
- Wheels, Tires, Alignment
- Transmission
- Automatic Trans
- Automatic - Actuation, Assembly Housing
- 37 02 35 Checking and topping up ATF - as of MY 2005 (All Models)
- 37 02 55 Changing ATF - as of MY 2005 (All Models)
- 37 04 19 Removing and installing selector knob - as of MY 2005 (All Models)
- 37 08 19 Removing and installing selector support - as of MY 2005 (All Models)
- 37 15 19 Removing and installing selector lever cable - as of MY 2005 (All Models)
- 37 18 20 Removing and installing Tiptronic rocker switch - as of MY 2005 (All Models)
- 37 30 19 Removing and installing the Tiptronic control module - as of MY 2005 (Boxster, Boxster RHD, Boxster S, Boxster S RHD)
- 37 30 19 Removing and installing the Tiptronic control module (also referred to generally as control unit below) - as of MY 2006 (Cayman S, Cayman S RHD)
- 37 31 19 Removing and installing multi-functional switch - as of MY 2005 (All Models)
- 37 33 19 Removing and installing sealing ring for selector shaft - as of MY 2005 (All Models)
- 37 35 TW Technical data, automatic transmission - as of MY 2005 (Boxster, Boxster RHD)
- 37 35 TW Technical data, automatic transmission - as of MY 2005 (Cayman S, Cayman S RHD)
- 37 35 TW Technical data, automatic transmission - as of MY 2005 (Boxster S, Boxster S RHD)
- 37 35 19 Removing and installing automatic transmission - as of MY 2005 (Boxster S, Boxster S RHD)
- 37 35 19 Removing and installing automatic transmission - as of MY 2005 (Boxster, Boxster RHD)
- 37 35 19 Removing and installing automatic transmission - as of MY 2005 (Cayman S, Cayman S RHD)
- 37 35 27 Removing and refitting the automatic transmission - as of MY 2005 (All Models)
- 37 50 19 Removing and installing seal for spur-gear cover - as of MY 2005 (All Models)
- 37 55 19 Removing and installing ATF pan - as of MY 2005 (All Models)
- 37 58 55 Replacing ATF filter - as of MY 2005 (All Models)
- 37 60 19 Removing and installing deflection lever - as of MY 2005 (All Models)
- Automatic - Gears, Control
- 38 60 19 Removing and installing ATF cooler - as of MY 2005 (All Models)
- 38 63 19 Removing and installing port plate for ATF cooler - as of MY 2005 (All Models)
- 38 77 19 Removing and installing control mechanism for transmission - as of MY 2005 (All Models)
- 38 77 37 Disassembling and assembling control mechanism for transmission - as of MY 2005 (All Models)
- Torque Converter
- Automatic - Actuation, Assembly Housing
- Automatic Trans
- External Pages