To remove
- Remove Fuel tank. See Fuel tank, B284 4WD or Fuel tank, B207 4WD .
- To prevent dirt entering the fuel system, clean the outside of the tank if necessary before removing the fuel pump.
- Unplug the fuel pump connector (A) and the pressure sensor connector (B) and undo the quick coupling (C) at the carbon canister.
- Use a plate as protection between the rivet and the tank. Use an 8 mm bit to carefully drill away the rivet head (D) and press out the rivet.
- Remove the protective cover (E) using a 1/2" handle and turning anti-clockwise.
- Remove the fuel pump. Use tool 83 96 194 FUEL PUMP REMOVAL/FITTING TOOL to undo the fuel pump circlip.
- Raise the fuel pump slightly, undo the quick coupling (A) for tank bleeding from the fuel pump and the quick coupling (B) for the ejector hose.
- Carefully lift up the fuel pump and place it in a receptacle.IMPORTANT: Take care not to damage the fuel level sensor.
- Remove the seal (A).