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Intake Manifold: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE 

    (See PRECAUTION )

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE ENGINE UNDER COVER LH 
  4. REMOVE ENGINE UNDER COVER RH 
  5. DRAIN ENGINE COOLANT  (See REPLACEMENT )
  6. REMOVE NO. 2 CYLINDER HEAD COVER  (See REMOVAL )
  7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE  (See REMOVAL )
  8. SEPARATE ENGINE WIRE HARNESS  (See REMOVAL )
  9. REMOVE HARNESS BRACKET  (See REMOVAL )
  10. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE  (See REMOVAL )
  11. DISCONNECT VACUUM HOSE  (See REMOVAL )
  12. REMOVE FUEL PIPE CLAMP  (See REMOVAL )
  13. DISCONNECT FUEL TUBE SUB-ASSEMBLY  (See REMOVAL )
  14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY  (See REMOVAL )
  15. REMOVE NO. 1 DELIVERY PIPE SPACER  (See REMOVAL )
  16. REMOVE INJECTOR VIBRATION INSULATOR  (See REMOVAL )
  17. REMOVE STARTER ASSEMBLY  (See REMOVAL )
  18. REMOVE OIL COOLER TUBE 
    1. Using a union nut wrench, separate the inlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.
      Fig 1: Removing Oil Cooler Tube With SST
      G05399586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a union nut wrench, separate the outlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.
      Fig 2: Removing No. 1 Oil Cooler Tube
      G05399587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and remove the oil cooler tube clamp.
      Fig 3: Locating Oil Cooler Tube Clamp And Bolt
      G04831215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY 
    1. Remove the transmission oil level dipstick.
    2. Disconnect the breather hose.
    3. Remove the bolt and remove the transmission oil level gauge sub-assembly.
      4. Fig 4: Locating Transmission Oil Level Gauge Sub-Assembly
      G05399589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE ENGINE OIL LEVEL DIPSTICK 
  21. REMOVE THROTTLE BODY ASSEMBLY  (See REMOVAL )
  22. REMOVE INTAKE MANIFOLD 
    1. Disconnect the 4 wire harness clamps.
      Fig 5: Locating Wire Harness Clamps
      G05398784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the ventilation hose.
      Fig 6: Locating Ventilation Hose
      G05398785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts and 2 nuts and remove the intake manifold and intake manifold stay.
      Fig 7: Locating Intake Manifold, Intake Manifold Stay And Bolt
      G05399592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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