Fuel Injector: Removal

DISCHARGE FUEL SYSTEM PRESSURE (See FUEL SYSTEM )
REMOVE NO. 2 CYLINDER HEAD COVER (See REMOVAL )
REMOVE NO. 2 VENTILATION HOSE
1. Remove the No. 2 ventilation hose.
  
  Fig 1: Identifying No. 2 Ventilation Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SEPARATE ENGINE WIRE HARNESS
1. Remove the 3 bolts, harness clamp and 4 fuel injector connectors and separate the engine wire harness.
  
  Fig 2: Locating Engine Wire Harness Bolts And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HARNESS BRACKET
1. Disconnect the 5 wire harness clamps shown in the illustration.
  
  Fig 3: Locating Wire Harness Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts and remove the 2 harness brackets.
  
  Fig 4: Locating Harness Brackets And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 1 FUEL VAPOR FEED HOSE
1. Disconnect the No. 1 fuel vapor feed hose.
  
  Fig 5: Locating No. 1 Fuel Vapor Feed Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT VACUUM HOSE
1. Disconnect the vacuum hose.
  
  Fig 6: Locating Vacuum Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL PIPE CLAMP
1. Remove the fuel pipe clamp.
  
  Fig 7: Locating Fuel Pipe Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT FUEL TUBE SUB-ASSEMBLY

Fig 8: Locating Fuel Tube Sub-Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Pinch the retainer of the fuel tube connector, then pull out the fuel tube connector to disconnect the fuel tube from the fuel pipe.
  NOTE:
  - Remove any dirt and foreign matter from the fuel tube connector before performing this work.
  - Do not allow any scratches or foreign matter on the parts when disconnecting as the fuel tube connector has O-rings that seal the pipe.
  - Perform this work by hand. Do not use any tools.
  - Do not forcibly bend, twist or turn the nylon tube.
  - Protect the disconnected parts by covering them with vinyl bags after disconnecting the fuel tube.
  - If the fuel tube connector and pipe are stuck, push and pull to release them.
REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
1. Remove the bolt.
  
  Fig 9: Locating Fuel Delivery Pipe Sub-Assembly And Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts and remove the fuel delivery pipe with the 4 fuel injectors.
  NOTE: Do not drop the fuel injectors when removing the fuel delivery pipe.
  
  Fig 10: Locating Fuel Delivery Pipe, Fuel Injectors And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 DELIVERY PIPE SPACER
1. Remove the 2 No. 1 delivery pipe spacers.
  
  Fig 11: Locating No. 1 Delivery Pipe Spacers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INJECTOR VIBRATION INSULATOR
1. Remove the 4 injector vibration insulators.
  
  Fig 12: Locating Injector Vibration Insulators
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FUEL INJECTOR ASSEMBLY
1. Pull the 4 fuel injectors out of the fuel delivery pipe.
  NOTE: Place the fuel injector in a plastic bag to prevent foreign matter from entering.
  
  Fig 13: Pulling Fuel Injectors Of Fuel Delivery Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002