Throttle Body: Installation: Installation

INSTALL THROTTLE BODY
1. Install a new gasket onto the intake manifold.
  
  Fig 1: Identifying Intake Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the throttle body and fuel pipe clamp with the 4 bolts.
  
  Fig 2: Identifying Throttle Body Bolts And Fuel Pipe Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 30 N*m ( 305 kgf*cm, 22 in.*lbf)
3. Fit the fuel tube into the clamp.
  
  Fig 3: Identifying Wire Harness Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the wire harness clamp.
5. Connect the throttle position sensor and control motor connector.
6. Connect the No. 1 throttle body hose to the throttle body.
  
  Fig 4: Identifying No. 1 Throttle Body Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the No. 2 water by-pass hose to the throttle body.
  
  Fig 5: Identifying No. 2 Water By-Pass Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the paint mark and hose clamp are at the correct angle.
8. Connect the water by-pass hose to the throttle body.
  
  Fig 6: Identifying Water By-Pass Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the paint mark and hose clamp are at the correct angle.
INSTALL AIR CLEANER CAP
1. Install the air cleaner filter element onto the air cleaner case.
  
  Fig 7: Identifying Air Cleaner Filter Element
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the air cleaner filter element is in the correct direction when installing.
2. Insert the hinge part of the air cleaner cap into the air cleaner case, then hang the 2 hook clamps.
  
  Fig 8: Identifying Hook Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Align the matchmarks of the No. 1 air cleaner hose and throttle body, and then connect the air cleaner hose No. 1 to the throttle body and unfasten the No. 1 air cleaner hose clamp.
  
  Fig 9: Identifying Matchmarks Of No. 1 Air Cleaner Hose And Throttle Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the hose clamp is at the correct angle.
4. Connect the purge line hose to the throttle body.
  
  Fig 10: Identifying Purge Line Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the paint mark and hose clamp are at the correct angle.
5. Connect the purge line hose to the purge VSV.
  
  Fig 11: Connecting Purge Line Hose To Purge VSV
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the paint mark and hose clamp are at the correct angle.
6. Connect the No. 2 ventilation hose to the cylinder head cover.
  
  Fig 12: Identifying No. 2 Ventilation Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the paint mark and hose clamp are at the correct angle.
7. Install the wire harness clamp.
  
  Fig 13: Identifying Purge VSV Connector And Wire Harness Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Connect the purge VSV connector.
9. Connect the mass air flow meter connector.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD ENGINE COOLANT . Refer to ON-VEHICLE INSPECTION - Step 2
CHECK FOR ENGINE COOLANT LEAKAGE . Refer to ON-VEHICLE INSPECTION - Step 1
INSTALL ENGINE COVER
1. Install the cover with the 2 nuts.
  
  Fig 14: Identifying Cover With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.0 N*m ( 71 kgf*cm, 62 ft.*lbf)
PERFORM INITIALIZATION
1. Perform initialization. Refer to INITIALIZATION .
  NOTE:
  Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.