Repair and Diagnosis: Electrical: Starters: Overhaul: Starter: Assembly

Assemble in the reverse order of disassembly. Observe the following:

1. Before assembling, apply grease to the points show in Figure .
   CAUTION: DO NOT forget to install steel ball and coil spring to clutch. Attach bearing to idle gear beforehand.
2. Assembling magnetic switch, clutch, and housing. See Fig 1 . To assemble, first install clutch to magnetic switch, then install idle gear, and finally install clutch.
3. Install armature (A) to yoke (B). See Figure .
4. Assemble brush holder to yoke. See Fig 2 . Then assemble 2 yoke-side brushes to brush holder.
5. When assembling end frame to yoke, align notched portion (A) of end frame with lead wire grommet (B). See Fig 3 .
6. When installing yoke to magnetic switch, align notch (A) of yoke with groove of magnetic switch. See Fig 4 .

Fig 1: Assembling Magnetic Switch, Clutch & Housing

Courtesy of SUBARU OF AMERICA, INC.

Fig 2: Installing Brushes

Courtesy of SUBARU OF AMERICA, INC.

Fig 3: Installing End Frame

Courtesy of SUBARU OF AMERICA, INC.

Fig 4: Installing Yoke

Courtesy of SUBARU OF AMERICA, INC.