Repair and Diagnosis: Electrical: Starters: Overhaul: Starter: Assembly

Assemble in the reverse order of disassembly. Observe the following:

1. Before assembling, apply grease to the points show in Figure.
   CAUTION: DO NOT forget to install steel ball and coil spring to clutch. Attach bearing to idle gear beforehand.
2. Assembling magnetic switch, clutch, and housing. See Fig 1. To assemble, first install clutch to magnetic switch, then install idle gear, and finally install clutch.
3. Install armature (A) to yoke (B). See Figure.
4. Assemble brush holder to yoke. See Fig 2. Then assemble 2 yoke-side brushes to brush holder.
5. When assembling end frame to yoke, align notched portion (A) of end frame with lead wire grommet (B). See Fig 3.
6. When installing yoke to magnetic switch, align notch (A) of yoke with groove of magnetic switch. See Fig 4.

Fig 1: Assembling Magnetic Switch, Clutch & Housing

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Fig 2: Installing Brushes

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Fig 3: Installing End Frame

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Fig 4: Installing Yoke

Courtesy of SUBARU OF AMERICA, INC.