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Disc Brake Pad and Disc: Inspection

  1. Jack-up the vehicle and support with rigid racks. Then remove the wheels.
  2. Visually check the pad thickness through inspection hole of disc brake assembly. Replace the pad if necessary.
    NOTE:

    When replacing a pad, always replace the pads for both the left and right wheels at the same time. Also replace the pad clips if they are twisted or worn.

    Fig 1: Identifying Inspection Hole
    G08543797Courtesy of SUBARU OF AMERICA, INC.
    FRONT PAD THICKNESS

    Pad thickness mm (in)
    Standard value 11 (0.43)
    Wear limit 1.5 (0.059)
    REAR PAD THICKNESS

    Pad thickness mm (in)
    Standard value 11 (0.43)
    Wear limit 1.5 (0.059)
    Fig 2: Identifying Brake Pad Thickness, Back Metal And Lining
    G08543798Courtesy of SUBARU OF AMERICA, INC.
  3. Check the disc rotor, and correct or replace if it is damaged or worn.
    FRONT DISC ROTOR THICKNESS

    Disc rotor thickness mm (in)
    Standard value 30 (1.18)
    Wear limit 28 (1.10)
    REAR DISC ROTOR THICKNESS

    Disc rotor thickness mm (in)
    Standard value 18 (0.71)
    Wear limit 16 (0.63)
  4. Remove the caliper body. < Refer to FRONT DISC BRAKE ASSEMBLY . > < Refer to REAR DISC BRAKE ASSEMBLY . >
  5. Tighten the wheel nuts to secure disc rotor.
  6. Set a dial gauge at a point of 10 mm (0.39 in) or less from outer periphery of the rotor, and then measure the disc rotor runout.

    Disc rotor runout limit: 

    Front: 0.05 mm (0.002 in) 

    Rear: 0.05 mm (0.002 in) 

    Fig 3: Checking Disc Rotor Runout
    G04997293Courtesy of SUBARU OF AMERICA, INC.