Repair and Diagnosis: Electrical: Starters: Overhaul: Starter: Assembly

1. Install the drive and the pinion stop on the driveshaft. See Figure.
2. Install the lock ring into the groove on the driveshaft and insert the collar. See Figure.
3. Install the shift lever, washer and the cushion. See Fig 1.
4. Lubricate the drive end of the armature shaft with lubricant. See Figure.
5. Position the solenoid assembly. See Figure.
6. Fasten the solenoid assembly with the screws.
7. Install the field coil connection to the starter terminal. Install the nut. See Figure.
8. Position the armature assembly into the field frame.
9. Place the shield on the armature and field frame assembly.
10. Install the armature and field frame assembly with the shield into the starter housing. See Figure.
11. Position the commutator end frame/brush holder assembly, lining up the end frame holes with the through bolt holes in the housing.
12. Install the starter through bolts.
13. Install the starter. See Figure.

Fig 1: Positioning Commutator End Frame/Brush Holder

Courtesy of SUZUKI OF AMERICA CORP.