High Voltage System -- Model S

• High Voltage Testing
  • Isolation/Insulation Test
    • Notes
    • Procedure
  • Vehicle Electrical Isolation Procedure
    • Notes
    • Disconnect 12V and HV power
    • Checking for High Voltage at the Drive Inverter
    • Checking for High Voltage at the High Voltage Junction Box (HVJB)
    • Checking for High Voltage at the 3rd Generation Charger
• Charge System Inlet
  • Charger Port (China) - Remove And Retrofit
  • Charge Port (China) - Remove and Replace
    • Notes
    • Remove
    • Install
  • Charge Port - Manual Release Of Cable
    • Notes
    • Vehicles With Single Phase, Non-motorized Charge Port
      • Notes
      • Release Cable
      • Reinstall Components
    • Vehicles With Single Phase, Motorized Charge Port
    • Vehicles With 3 Phase, Non-motorized Charge Port
      • Notes
      • Release Cable
      • Reinstall Components
    • Vehicles With 3 Phase, Motorized Charge Port
      • Vehicles With 3 Phase, Non-motorized Charge Port
  • Charge Port - Single Phase - Motorized - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Charge Port - Single Phase - Non-Motorized - Manual Release Of Cable
    • Notes
    • Release Cable
    • Reinstall Components
  • Charge Port - Single Phase - Non-Motorized - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Charge Port Voltage Check
    • Notes
    • Procedure (Single-Phase)
    • Procedure (Three-Phase) (Except China)
    • Procedure (Three-Phase) (China)
  • Charge Port - 3 Phase - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Door - Charge Port - Remove And Replace
    • Notes
    • Vehicles With Single Phase, Non-Motorized Charge Port
      • Removal
      • Installation
    • Vehicles With Single Phase, Motorized Charge Port
      • Notes
      • Removal
      • Installation
    • Vehicles With 3 Phase, Non-Motorized Charge Port
      • Removal
      • Installation
    • Vehicles With 3 Phase, Motorized Charge Port (Except China)
      • Removal
      • Installation
    • Vehicles With 3 Phase, Motorized Charge Port (China)
      • Removal
      • Installation
  • Charger - 3rd Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Door Assembly - Charge Port (China) - Remove And Replace
    • Notes
    • Remove
    • Installation
  • Pin Carrier - Charge Port - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Safety Cap - Charge Port to HV Battery - Remove and Replace
    • Notes
    • Remove
    • Install
• Onboard Charger
  • Actuator - Dual Motor - Charger Port (China) - Remove and Replace
    • Notes
    • Remove
    • Install
  • Slave Charger - LH - 1st Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Slave Charger - LH - 2nd Generation - Remove And Replace
    • Notes
    • Removal
    • Installation, Configuration, and Coolant Purge
  • Master Charger - RH - 1st Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Master Charger - RH - 2nd Generation - Remove And Replace
    • Notes
    • Procedure
  • Master Charger - RH - 2nd Generation - Dual to Single Charger (Modify)
    • Notes
    • Procedure
  • Charger - 3rd Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Charger (China) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Charge Port - Retrofit (China)
• DCDC Converter
  • 40 Amp Fuse - Forward Junction Box - 2nd Generation (Dual Motor) Remove and Replace
  • DCDC Converter - Remove And Replace
    • Notes
    • 1st Generation
      • Notes
      • Removal
      • Installation
    • 2nd Generation RWD
      • Notes
      • Removal
      • Installation
    • 2nd Generation Dual Motor
      • Notes
      • Removal
      • Installation
    • 3rd Generation RWD
      • Notes
      • Removal
      • Installation
    • 3rd Generation Dual Motor
      • Notes
      • Removal
      • Installation
  • DCDC Converter - 2nd Generation - Retrofit
    • Notes
    • Preparation
    • Retrofit the DCDC Converter
    • Retrofit the Forward Junction Box
    • Final Assembly
  • Forward Junction Box - Remove And Replace
    • Notes
    • 1st Generation RWD
      • Notes
      • Removal
      • Installation
    • 1st Generation Dual Motor
      • Notes
      • Removal
      • Installation
    • 2nd Generation RWD
      • Notes
      • Removal
      • Installation
    • 2nd Generation Dual Motor
      • Notes
      • Removal
      • Installation
  • Forward Junction Box - 1st Generation - 20 Amp Fuse - Remove And Replace
    • Notes
    • Real Wheel Drive (RWD)
      • Removal
      • Installation
    • Dual Motor
      • Removal
      • Installation
  • Forward Junction Box - 1st Generation - 40 Amp Fuse - Remove And Replace
    • Notes
    • RWD
      • Removal
      • Installation
    • Dual Motor
      • Removal
      • Installation
  • Fuses - DCDC Converter - 1st Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HVIL Lid Switch - Forward Junction Box - Remove And Replace
    • Notes
    • Installation
• High Voltage Junction Box
  • HV Junction Box - 1st Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Junction Box - Cover - 1st Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Junction Box - 2nd Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Junction Box - Retrofit
  • HV Junction Box And HV Harness - Retrofit
  • HV Junction Box - Cover - 2nd Generation - Remove And Replace
    • Notes
    • Removal
    • North America and Japan only: Inspect the shield collar clamp
    • Installation
  • HV Junction Box - Reed Switch - 1st Generation - Remove And Replace
    • Notes
    • Removal
    • Installation
• Rapid Mate And Rapid Splitter
  • HV Rapid Mate Vehicle Side - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Seal - HV Rapid Mate (Vehicle Side) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Rapid Splitter Vehicle Side - Remove And Replace
    • Notes
    • Removal
    • Installation
• HV Harnesses
  • HV Harness - (HVJB To Charge Port - 2nd Generation) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Harness - (Front Drive Unit To HVJB - 1st Generation) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Harness - (FJB To Front Drive Unit - 2nd Generation) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Harness - (Rear Drive Unit To HVJB - Small Rear Drive Unit) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Harness - (Rear Drive Unit To HVJB - Large Rear Drive Unit) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Harness - (Rear Drive Unit To HVJB (Subframe Removed)) - Remove and Replace
    • Notes
    • Remove
    • Install
  • HV Harness - Rapid Splitter to Charger Remove and Replace
  • HV Harness - (Rapid Splitter To FJB - Small Drive Unit) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • HV Harness - Rapid Splitter to Rear Drive Unit Remove and Replace
  • HV Harness - (3rd Generation Charger To Charge Port) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Inline Fuse - HV Harness - (HVJB To Front Drive Unit - 2nd Generation) - Remove And Replace
    • Notes
    • Removal
    • Installation
  • Inline Fuse To Busbar - HV Harness - (HVJB To Front Drive Unit - 2nd Generation) - Retrofit
    • Notes
    • Removal
    • Installation