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Front Wheel Alignment: Adjustment

  1. INSPECT TIRES  (See INSPECTION )
  2. MEASURE VEHICLE HEIGHT 

    Vehicle height 

    NOTE: Vehicle Model code information in the following chart is available in the MODEL CODE IDENTIFICATION article.
    VEHICLE HEIGHT REFERENCE TABLE

    Vehicle Model A-B C-D
    GSJ10L-GKASKA 115.9 mm (4.56 In.) 81.4 mm (3.20 In.)
    GSJ15L-GKFSKA 87.0 mm (3.43 In.) 61.4 mm (2.42 In.)
    GSJ15L-GKASKA 87.0 mm (3.43 In.) 61.6 mm (2.43 in.)

    Measuring points: 

    A: 

    Ground clearance of front wheel center 

    B: 

    Ground clearance of adjustment cam bolt center 

    C: 

    Ground clearance of rear wheel center 

    D: 

    Ground clearance of lower control arm set bolt center 

    NOTE: Before inspecting the wheel alignment, check the vehicle height.

    Bounce the vehicle up and down at the corners to stabilize the suspension before inspecting the vehicle height.

    Fig 1: Identifying Measuring Point Of Front Wheel Alignment
    G04964549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT TOE-IN 

    Toe-in 

    TOE-IN REFERENCE TABLE

    A+B C-D
    0°05' +- 0°10' (0.08° +- 0.16°) 1.0 +- 2.0 mm (0.04 +- 0.08 in.)

    If the toe-in is not within the specified range, adjust it at the rack ends.

  4. ADJUST TOE-IN 
    1. Remove the rack boot set clips.
    2. Loosen the tie rod end lock nuts.
    3. Turn the right and left rack ends uniformly to adjust the toe-in.

      HINT:

      Try to adjust the toe-in to the middle of the specified range.

      Fig 2: Identifying Toe-In
      G05112085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Make sure that the lengths of the right and left rack ends are the same.
    5. Torque the tie rod end lock nuts.

      Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) 

      Fig 3: Identifying Tie Rod End Lock Nuts
      G05112086Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Place the boots on the seats and install the clips.

      HINT:

      Make sure that the boots are not twisted.

  5. INSPECT WHEEL TURNING ANGLE 
    1. Turn the steering wheel fully, and measure the wheel turning angle.
      Fig 4: Measuring Turning Angle Of Wheel
      G04964552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Wheel turning angle 

      NOTE: Vehicle Model code information in the following chart is available in the MODEL CODE IDENTIFICATION article.
      WHEEL TURNING ANGLE REFERENCE TABLE

      Vehicle Model Inside wheel Outside wheel (Reference)
      GSJ10L-GKASKA 32°45' (30°45' to 33°45')
      32.75° (30.75° to 33.75°)
      28°56' (28.93°)
      GSJ15L-GKFSKA 33°10' (31°10' to 34°10')
      33.17° (31.17° to 34.17°)
      29°38' (29.63°)
      GSJ15L-GKASKA 33°10] (31°10' to 34°10')
      33.17° (31.17° to 34.17°)
      29°38' (29.63°)

      If the right and left turning angles of the inside and outside wheels are not within the specified ranges, check the right and left rack end lengths.

  6. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 
    1. Install the camber-caster-kingpin gauge and position the front wheel on the wheel alignment tester.
    2. Inspect the camber, caster and steering axis inclination.
      Fig 5: Identifying Camber, Caster & Steering Axis Inclination
      G04949320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Camber, caster and steering axis inclination 

      NOTE: Vehicle Model code information in the following chart is available in the MODEL CODE IDENTIFICATION article.
      CAMBER, CASTER AND STEERING AXIS INCLINATION

      Vehicle Model Camber Caster Steering Axis Inclination
      GSJ10L-GKASKA -0°34' +- 30' (-0.57° +- 0.50°) 3°34' +- 30' (3.57° +- 0.50°) 12°55' +- 30' (12.92° +- 0.50°)
      GSJ15L-GKFSKA 0°09' +- 30' (0.15° +- 0.50°) 2°49' +- 30' (2.82° +- 0.50°) 12°21' +- 30' (12.35° +- 0.50°)
      GSJ15L-GKASKA 0°09' +- 30' (0.15° +- 0.50°) 2°49' +- 30' (2.82° +- 0.50°) 12°21'+- 30' (12.35° +- 0.50°)
      NOTE:
      • Perform the inspection while the vehicle is empty (without spare tires or tools on board).
      • The tolerance for the difference between the left and right wheels is 30' (0.50°) or less for both the camber and caster.

      If the steering axis inclination is not as specified after the camber and caster have been correctly adjusted, recheck the steering knuckle and front wheel for distortion and slack.

  7. ADJUST CAMBER AND CASTER 
    NOTE: Inspect the toe-in after the camber has been adjusted.
    1. Loosen the nut and bolt.
    2. Turn camber adjust cam No. 2 and the toe adjust cam and adjust the camber and the caster.

      HINT:

      Try to adjust the camber and caster to the central values.

      Fig 6: Adjusting Camber & Caster
      G05112089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. How to read the adjustment table (using examples).
      1. Measure the present alignment.

        Camber: 

        0°15' (0.25°) 

        Caster: 

        2°45' (2.75°) 

      2. Calculate the difference between the standard value (A) and the measured value (B) on the adjustment table.

        Standard value: 

        Camber: 

        0°35' (0.58°) 

        Caster: 

        2°55' (2.92°) 

        Formula: 

        B - A = C 

        Camber: 

        0°15' - (0°35') = -0°20' 

        Caster: 

        2°45' - (2°55') = -0°10' 

      3. As shown in Fig 7, read the distance from the marked point to 0 point, and adjust the front and/or rear adjusting cams accordingly.

        Toe adjust cam: 

        - (Shorter) 2.8 

        Camber adjust cam: 

        - (Shorter) 1.8 

        Fig 7: Identifying Camber & Caster Adjustment Table (1 Of 2)
        G05112090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 8: Identifying Camber & Caster Adjustment Table (2 Of 2)
        G05112091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002