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Motor Inspection and Maintenance

Failure Content Analysis for Reason with Corrective and Preventive Measures
Insulation resistance of motor less than2 MΩ.
  • Motor is damp.
  • Internal insulation material is ageing
1.Remove motor from vehicle and examine
  • Dry motor and inspect insulation resistance.
  • If the change of insulation resistance of motor is not significant after drying, it's possible that the internal insulation material of motor is aged. Replace motor if necessary.
Motor rotates slowly and abnormally Incorrect motor connection
  • Inspect whether the order of U, V and W phases of motor is correct or not. Inspect the encoder disc connection.
Vehicle speed is too low after starting. Problem on vehicle driving system
  • Check proper release of hand brake.
  • If motor bearing is seizing, replace motor bearing.
  • If the encoder disc signal is interrupted, change the wiring direction of encoder disc wire
  • If there is an overload, reduce load.
  • If the accelerator is damaged, replace accelerator.