Transmission Disassembly
Special Tools Required
Mainshaft holder 07GAB-PF50101 or 07PAB-0010001
- Remove the ATF dipstick (A) and the dipstick guide pipe (B).
- Remove the A/T clutch pressure control solenoid valve A and B (C) (six bolts), ATF feed pipes (D) (three), O-rings (three), and gasket.
- Remove the solenoid valve cover (E) (seven bolts), dowel pins (two), and gasket.
- Disconnect solenoid valve connectors, then remove the solenoid harness connector (F).
- Remove the A/T clutch pressure control solenoid valve C (G) (four bolts), ATF feed pipes (H) (three), O-rings (two), and gasket.
- Pry the lock tab of the lock washer (I) on the control lever (J), and remove the nut, lock washer, spring washer and control lever.
- Pry the lock tabs of the lock washer (K) on the transmission range switch (L), hold the selector control shaft (M) with a 6.0 mm wrench, and loosen the lock nut (N).
- Remove the lock nut and lock washer, then remove the transmission range switch (two bolts).
- Remove the output shaft (countershaft) speed sensor (O), input shaft (mainshaft) speed sensor (P), ATF temperature sensor (Q), and the sensor harness clamp bracket (R).
- Remove the end cover (S) (three bolts), snap ring cap (T) (two bolts), sealing plug (U), and washer (V).
- Remove the line bolts (W), ATF cooler lines (X) and sealing washers (Y).
- Remove 3rd clutch transmission fluid pressure switch (Z) and washer.
- Remove 4th clutch transmission fluid pressure switch (AA) and sealing washer.
- Slip the special tool onto the mainshaft.
- Cut the lock tab (A) of the mainshaft lock nut (B) using a chisel (C).NOTE: keep all of the chiseled particles out of the transmission.
- Remove the lock nut (A) from the mainshaft (B).
- Pry the lock washer (C), and remove it.
- Remove the transmission housing mounting bolts (24 bolts), and transmission hanger (A) and ground terminal bracket (B).
- While expanding the snap ring of the countershaft bearing using the snap ring pliers, then lift the transmission housing.
- Release the pliers, and remove the transmission housing (C), two dowel pins (D), and gasket.
- Remove the ATF feed pipes (E) (four) from the accumulator body.
- Remove the ATF feed pipes (F) (two) from the torque converter housing.
- Remove the special tool from the mainshaft.
- Pry the lock tab of the lock washer (G) on the shift fork (H), then remove the bolt and lock washer.
- Unlock the detent spring from the detent arm.
- Remove the park pawl stop (I), park pawl (J), pawl spring (K), and pawl shaft (L).
- Remove the mainshaft (M), countershaft (N), shift fork (H), and secondary shaft (O) together, and remove the needle bearing (P) from the toque converter housing.
- Remove the selector control shaft and park lever link (Q).
- Remove the baffle plate (R).
- Remove the differential assembly (S).
- Remove the transfer output shaft (T).
- Remove the intermediary shaft (U).
- Remove the ATF strainer (A) (one bolt).
- Remove the accumulator body (B) (11 bolts), dowel pins (two), detent arm (C), arm shaft (D), and separator plate (E).
- Remove the ATF feed pipe (F) from the main valve body.
- Remove the secondary valve body (G) (one bolt), dowel pins (two), and separator plate (H). Do not let the check balls (I) (three) and the choke (J) fall out.
- Remove the regulator valve body (K) (nine bolts), stator shaft (L), stator shaft stop (M), dowel pins (two), and separator plate (N).
- Remove the main valve body (O) (8 mm: three bolts, 6 mm: seven bolts). Do not let the cooler check valve (ball) (P), spring (Q), and lubrication check valve (R) fall out.
- Remove the torque converter check valve (S) and valve spring (T).
- Remove the ATF pump driven gear shaft (U), then remove the ATF pump gears (V).
- Remove the dowel pins (two) and main separator plate (W).
- Remove the ATF passage pipe (X).
- Remove the ATF magnet (Y), clean it, then reinstall.
- Remove the O-ring (Z) from the ATF strainer, and replace the new O-ring when reassembling the transmission.
- Remove the O-ring (AA) from the stator shaft, and replace the new O-ring when reassembling the transmission.
- Clean the inlet opening (A) of the ATF strainer (B) thoroughly with compressed air, then check that it is good condition and that inlet opening is not clogged.
- Test the ATF strainer by pouring clean ATF through the inlet opening, and replace if it is clogged or damaged.