Exploded View

Fig 1: Exploded View Of Transfer Assembly Components With Torque Specifications

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

Companion flange holder 07XAB-0010101

1. Remove the transfer cover (A) from the transfer housing (B).
   Fig 2: Removing Transfer Cover From Transfer Housing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Remove the transfer hypoid drive gear/shaft assembly (C), the 25 mm thrust shim (D), and the tapered roller bearing (E).
3. Remove the O-ring (F) from the cover.
4. Drain the transfer fluid (hypoid gear oil) from the transfer housing.
5. Cut the lock tab on the locknut using a chisel.
   Fig 3: Removing Transfer Hypoid Drive Gear/Shaft Assembly Thrust Shim And Tapered Roller Bearing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
6. Secure the transfer housing (A) in a bench vise (B) with soft jaws. To prevent damaging the transfer housing, always use soft jaws or equivalent materials between the transfer housing and a vise.
   Fig 4: Securing Transfer Housing In Bench Vise With Soft Jaws

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Install the companion flange holder on the companion flange, then loose the locknut.
8. Remove the companion flange holder.
9. Remove the locknut (A), the conical spring washer (B), the back-up ring (C), the O-ring (D), and the companion flange (E) from the transfer output shaft (hypoid gear) (F).
   Fig 5: Removing Locknut Conical Spring Washer Back-Up Ring And Companion Flange From Transfer Output Shaft

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
10. Remove the transfer output shaft (hypoid gear) (A) from the transfer housing (B), then remove the thrust washer (C) and the transfer spacer (D) from the transfer output shaft (hypoid gear).
    Fig 6: Removing Transfer Output Shaft (Hypoid Gear) From Transfer Housing

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
11. Remove the oil seal (A) and the tapered roller bearing (B) from the transfer housing (C).
    Fig 7: Removing Oil Seal And Tapered Roller Bearing From Transfer Housing

    Courtesy of AMERICAN HONDA MOTOR CO., INC.