Clutch Reassembly
Special Tools Required
- Clutch spring compressor attachment 07LAE-PX40100 or 07HAE-PL50101
- Clutch spring compressor bolt assembly 07GAE-PG40200 or 07GAE-PG4020A
- Soak the clutch discs thoroughly in ATF for a minimum of 30 minutes.
- Install new O-rings (A) on the 1st-hold clutch piston (B), and install the 1st-hold clutch piston in the 1st clutch piston (C).
- Install new O-rings (A) on the 1st clutch piston (B), and install the 1st/1st-hold clutch piston in the 1st/ 1st-hold clutch drum (C) while applying pressure and rotating to ensure proper seating. Do not pinch the O-ring.
- Install the O-rings (A) on the 2nd, 3rd, 4th, and 5th clutch piston (B).
- Install the clutch pistons in the clutch drums (C) while applying pressure and rotating to ensure proper seating. Do not pinch the O-ring.
- Install the return spring (A) and the spring retainer (B), and position the snap ring (C) on the spring retainer.
- Install the clutch spring compressor attachment and the clutch spring compressor bolt assembly.
- Be sure the clutch spring compressor attachment (A) is adjusted to have full contact with the spring retainer (B) on the 1st, 2nd, and 4th clutches.
- If either end of the clutch spring compressor attachment is set over an area of the spring retainer that is unsupported by the return spring, the retainer may be damaged.
- Set the clutch spring compressor attachment (A) on the spring retainer (B) of the 3rd and 5th clutches so the clutch spring compressor attachment works on the clutch return spring (C).
- If either end of the clutch spring compressor attachment is not set over the clutch return spring end (A), the retainer may be damaged.
- Compress the return spring until the snap ring can be installed.
- Install the snap ring using the snap ring pliers.
- Remove the clutch spring compressor attachment and the clutch spring compressor bolt assembly.
- Install the 1st-hold clutch flat-plate (A), alternately install the clutch discs (B) (3) and the 1st-hold clutch wave-plates (C) (2) in the 1st/1st-hold clutch drum (D), then install 1st-hold clutch plate B (E) with the flat side down in the direction shown.
- Install the disc spring (F) on 1st-hold clutch plate B in the direction shown. Starting with the 1st clutch wave-plate, alternately install the wave-plates (G) (5) and the discs (H) (5), then install the clutch end-plate (I) with the flat side down on the top disc.
- Starting with the 2nd clutch flat-plate, alternately install the flat-plates (A) (4) and the discs (B) (4) in the 2nd clutch drum (C), and alternately install the wave-plates (D) (3) and the discs (B) (3). Install the clutch end-plate (E) with the flat side down on the top disc.
- Install the disc spring (A) in the 3rd clutch drum (B) in the direction shown. Starting with the 3rd clutch flat-plate, alternately install the flat-plates (C) (3) and the discs (D) (3), and alternately install the wave-plates (E) (2) and the discs (D) (2). Install the clutch end-plate (F) with the flat side down on the top disc.
- Install the disc spring (A) in the 4th clutch drum (B) in the direction shown. Starting with the 4th clutch flat-plate, alternately install the flat-plates (C) (2) and the discs (D) (2), and alternately install the wave-plates (E) (2) and the discs (D) (2). Install the clutch end-plate (F) with the flat side down on the top disc.
- Install the disc spring (A) in the 5th clutch drum (B) in the direction shown. Starting with the 5th clutch flat-plate, alternately install the flat-plates (C) (3) and the discs (D) (3), and alternately install the wave-plates (E) (2) and the discs (D) (2). Install the clutch end-plate (F) with the flat side down on the top disc.
- Install the snap ring using a screwdriver to secure the clutch end-plate.