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Fuel Evaporation System: Operation

Expanded fuel caused by high temperatures is collected in expansion chamber of fuel tank. Fuel is returned to main tank by venting action as fuel is used from main tank. When engine is stopped, fuel tank vapors flow through a vent line to charcoal canister, where they are stored.

When engine is running above idle speed, intake vacuum draws fresh air through charcoal canister and pulls stored vapors into the intake system through the air cleaner.

When engine is at idle, fuel vapors flow from the charcoal canister to the intake manifold to be burned. A safety valve, located between charcoal canister and fuel tank, closes to prevent fuel leakage if vehicle turns over.

Fig 1: Fuel Evaporation System (4000S Shown; 4000 Quattro Similar)
G38516
Fig 2: Fuel Evaporation System (5000S & GT Coupe)
G38517

The charcoal filter valve, located between the charcoal canister and air intake duct, reduces hydrocarbon emissions by closing at idle to prevent vaporized fuel from entering air intake.

As speed increases, the charcoal filter valve opens and allows vapors, stored in the charcoal canister, to enter intake duct to be burn by the engine.