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Home >> Buick >> 2005 >> Rendezvous Ultra, FWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 3.6L - Introduction >> Repair Instructions >> Fuel Tank Module Replacement >> Installation Procedure

Installation Procedure

  1. Install the fuel level sensor to the fuel sender module. Refer to Fuel Tank Pressure Sensor Replacement .
  2. Clean the fuel sender sealing flange.
    3. Fig 1: Identifying Fuel Sender Lock Ring
    GM1404533Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Always replace the fuel sender seal when installing the fuel sender assembly.
  3. Install the NEW fuel sender seal (3) to the fuel tank seal groove.
  4. Install the fuel sender (2) and the fuel sender lock ring (1).
    5. Fig 2: Identifying J 45722
    GM1396024Courtesy of GENERAL MOTORS CORP.
  5. Use the J 45722  (1) in order to install the fuel sender lock ring. See Special Tools .
    6. Fig 3: Identifying Fuel Pipes At Fuel Sender
    GM1404528Courtesy of GENERAL MOTORS CORP.
  6. Install the fuel pipes to the fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
    7. Fig 4: View Of Fuel Sender Module Electrical Connectors
    GM1404633Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel sender sensor electrical connectors.
  8. Install the fuel tank. Refer to Fuel Tank Replacement .
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