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Home >> Chevrolet >> 2002 >> Malibu Base >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Intermediate Pipe Replacement >> Installation Procedure

Installation Procedure

  1. Install the three-way catalytic converter seal.
    Fig 1: Installing Three-Way Catalytic Converter Seal
    G01820741Courtesy of GENERAL MOTORS CORP.
  2. Install the intermediate pipe to the hanger.
  3. Install sway bar insulator, brackets and nuts.
    Fig 2: Installing Intermediate Pipe
    G01820742Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to FASTENER NOTICE in Cautions and Notices.
  4. Install the intermediate pipe to the three-way catalytic converter bolts.

    Tighten 

    Tighten bolts to 45 N.m (33 lb ft).

    Fig 3: Installing Intermediate Pipe To Three-Way Catalytic Converter
    G01820743Courtesy of GENERAL MOTORS CORP.
  5. Install the muffler to the intermediate pipe bolts.

    Tighten 

    Tighten bolts to 50 N.m (37 lb ft).

  6. Lower the vehicle.
    Fig 4: Installing Muffler To Intermediate Pipe
    G01820744Courtesy of GENERAL MOTORS CORP.
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