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Home >> Chevrolet >> 2011 >> Caprice >> Repair and Diagnosis >> Body & Frame >> Fixed And MOVEABLE Windows >> Repair Instructions >> Windshield Replacement >> Notes

Windshield Replacement: Notes

Special Tools

For equivalent regional tools, refer to Special Tools 

    NOTE:

    Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

  1. Open the hood.
  2. Remove the windshield wiper arms and blades. Refer to Windshield Wiper Arm Replacement .
  3. Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement (Lower Panel) , Air Inlet Grille Panel Replacement (Upper Panel)
  4. Remove the windshield garnish moldings. Refer to Windshield Garnish Molding Replacement .
  5. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement .
  6. Disconnect the rain sensor connector, if equipped.
  7. Disconnect the diversity antenna, if equipped.
  8. WARNING:

    If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

  9. Cover to protect the following parts from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
  10. Fig 1: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    NOTE:

    Keep the cutting edge of the tool against the window. Use care Not to damage the window corner retainers. If the window retainers get cut off when removing the window it will be necessary to tape the window in place when installing.

  11. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • BO-24402-A  Glass Sealant Remover (Cold Knife).
    • BO-39032  Stationary Glass Removal Tool.
  12. Fig 2: Separating Bottom Of Window
    GM379883Courtesy of GENERAL MOTORS CORP.
  13. Remove the bottom of the windshield from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
  14. Fig 3: Identifying Assistant & Windshield
    GM441419Courtesy of GENERAL MOTORS CORP.
  15. Remove the windshield (1) from the vehicle with the aid of an assistant (2).