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Home >> Chevrolet >> 2011 >> Volt >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust System Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Exhaust Muffler Isolator
    GM2398022Courtesy of GENERAL MOTORS CORP.
    NOTE: Lubricate the isolator and rod for ease of assembly.
  1. With the aid of an assistant, position the exhaust muffler isolator (1) onto the exhaust muffler isolator rod.
  2. Fig 2: Exhaust Muffler Clamp Nut
    GM2412891Courtesy of GENERAL MOTORS CORP.
    NOTE: Make sure the exhaust muffler clamp is fully seated into the slot on the catalytic converter before tightening the exhaust clamp nut.
  3. Slide the exhaust muffler clamp (1) onto the 3-way catalytic converter (2).
  4. CAUTION: Refer to Fastener Caution .
  5. Tighten the exhaust muffler clamp to 55 N.m (41 lb ft)
  6. Install the rear exhaust muffler (1) into the rear exhaust isolators (2).
    NOTE: Lubricate the exhaust isolator rods for ease of assembly.
  7. Raise the rear suspension. Refer to Rear Axle Replacement .
  8. Start the engine and check for exhaust leaks.