Clutch Disc: Installation

If the clutch cover is to be reused adjustment is required. Use an old release bearing or a length of pipe to release diaphragm pressure. Set the adjusting ring to the mark as shown in illustration.

Fig 1: Setting Adjusting Ring
Courtesy of DAIMLERCHRYSLER CORP.
Position the clutch disc and clutch cover on the flywheel.
Loosely install the clutch cover bolts (1).

Fig 2: Installing Clutch Cover Bolts
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Install a universal clutch alignment tool (1).
Align the clutch disc.

Fig 3: Installing Clutch Alignment Tool
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NOTE: Tighten the clutch cover bolts 1 to 1 1/2 turns at a time.

Tighten the clutch cover bolts (1) until all bolts are fully seated. Tighten the bolts to 25 N.m (18 ft. lbs.).

Fig 4: Tightening Clutch Cover Bolts

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Remove the clutch alignment tool (1).

Fig 5: Removing Clutch Alignment Tool
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Install the transmission. See MANUAL - REMOVAL & INSTALLATION article.