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Repair and Diagnosis: Transmission: Clutch: Flywheel: Installation

NOTE: If a new flywheel is installed, perform initialization in the Powertrain Control Module with the DRBIII in the menu point "Control module adaptation".
NOTE: Align flywheel on straight pin in crankshaft.
  1. Position the flywheel (3) on the crankshaft.
  2. Install the spacer (2) and new  flywheel bolts (1).
    Fig 1: Installing Flywheel, Spacer & Flywheel Bolts
    G01837740Courtesy of DAIMLERCHRYSLER CORP.
  3. Install Special Tool 9102 (1) Flywheel Locking Tool.
  4. Tighten the flywheel bolts to 45 N.m (33 ft. lbs.). For final torque, rotate the flywheel bolts an additional 45° clockwise.
  5. Install the clutch. See CLUTCH .
  6. Remove Special Tool 9102 Flywheel Locking Tool.
    Fig 2: Removing Special Tool 9102 (Flywheel Locking Tool)
    G01837741Courtesy of DAIMLERCHRYSLER CORP.
  7. Install the transmission. See MANUAL - REMOVAL & INSTALLATION .
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