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Home >> Chrysler >> 2004 >> PT Cruiser Base, Automatic >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System & Starting System >> Generator >> Installation >> 2.2 Diesel

2.2 Diesel

NOTE: The orientation of the generator, it will fit onto the bracket backwards. If this occurs damage to the generator will happen.
Fig 1: Identifying Generator Orientation
G01857983Courtesy of DAIMLERCHRYSLER CORP.
  1. Install the 2 upper bolts and the 2 lower bolts into the generator.
  2. Install generator as assembly MAKE SURE OF ORIENTATION OF GENERATOR. 
  3. Install the accessory drive idler pulley and bracket to the 2 lower mounting bolts for the generator.
  4. Tighten generator mounting bolts to 28 N.m (38 ft. lbs.)
  5. Connect the wiring connectors to the back of the generator.
  6. Connect the battery cable to the generator.
  7. Install the A/C line to the compressor.
  8. Install the radiator, condenser, and inner cooler assembly
  9. Connect the electrical connector to the radiator fan.
  10. Install the upper radiator hose.
  11. Connect the A/C line to the condenser.
  12. Raise vehicle and support.
  13. Install the accessory drive belt, see COOLING SYSTEM MECHANICAL article.
  14. Install the splash shield.
  15. Install the right front tire.
  16. Install the lower radiator hose and the 2 inner cooler hoses.
  17. Install the underbody plate (skid plate), see BODY article.
  18. Lower vehicle.
  19. Install ambient temperature sensor.
  20. Install the upper radiator crossmember.
  21. Install the hood seal, see BODY article.
  22. Install the front grill, see BODY article.
  23. Connect the negative battery cable.
  24. Fill radiator, see COOLING SYSTEM MECHANICAL article.
  25. Install A/C refrigerant. See MANUAL HVAC SYSTEM article.
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