Fuel Delivery: Tank-Fuel: Installation

Fig 1: FUEL TANK ASSEMBLY

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1 - Right Side Module

2 - Control Valve

3 - Left Side Module (Fuel Pump Module)

1. Support fuel tank with transmission jack.
   Fig 2: TANK VENT LINE ROUTING

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2. Raise tank and push filler tube vent line through bracket.
   Fig 3: TANK STRAPS

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3. Fuel tank strap bolt locations.
   Fig 4: TANK STRAP BOLTS

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4. Install bolt for fuel tank strap and tighten.
   Fig 5: TANK STRAP BOLTS

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5. Install bolt for fuel tank strap and tighten.
   Fig 6: VAPOR CONNECTION ON TANK

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6. Connect vapor line.
   Fig 7: FUEL LINE DISCONNECTED

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7. Connect the fuel supply line.
   Fig 8: EVAP LINE

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8. Connect the EVAP line in the right rear wheel well.
9. Install the drive shaft, (Refer to DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT - INSTALLATION)
10. Install the exhaust system,EXHAUST SYSTEM
    Fig 9: FILLER TUBE DISCONNECTED

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11. Install metal filler tube to rubber tube on fuel tank.
    Fig 10: FILLER TUBE CLAMP REMOVED

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12. Install clamp to filler tube and tighten
    Fig 11: VENT LINE

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13. Connect the filler tube vent line.
    Fig 12: SPLASH SHIELD

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14. Install the inner splash shield.
    Fig 13: SPLASH SHIELD DR SIDE

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15. Install the left underbody splash shield.
    Fig 14: SPLASH SHIELD PASS SIDE

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16. Install the right underbody splash shield.
17. Install left rear tire.
18. Lower vehicle.
    Fig 15: LEFT SIDE MODULE ORIENTATION

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19. Install module and align marks on the module for proper orientation.
    Fig 16: TOOL 9430 LEFT SIDE MODULE

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20. Install module lock-ring.
21. Use special tool #9340 to tighten left side module lock ring.
22. Connect the electrical connector to left side module and install plastic access cover.
    Fig 17: RIGHT SIDE MODULE ORIENTATION

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23. Install module and align marks on the module for proper orientation.
    Fig 18: TOOL 9430 RIGHT SIDE MODULE

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24. Install module lock-ring.
25. Use special tool #9340 to tighten right side module lock ring.
26. Connect the fuel supply line to module.
    Fig 19: ACCESS COVER RIGHT SIDE MODULE

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27. Install plastic access covers to floor pan right side.
    Fig 20: FOAM PAD UNDER SEAT

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28. Fold the foam pad covering access cover for modules back into place.
    Fig 21: REAR SEAT UP

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29. Install rear lower seat cushion
    Fig 22: REAR SEAT

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30. Rear lower seat cushion installed.
    Fig 23: DRAINING FUEL

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31. Fill fuel tank.
32. Connect negative battery cable.
33. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.