Repair and Diagnosis: Transmission: Clutch: Flywheel: Installation

Fig 1: Locating Flywheel Bolts, Spacer & Flywheel

Courtesy of DAIMLERCHRYSLER CORP.

NOTE: If a new flywheel is installed, perform the First Initialization Reset function in the Powertrain Control Module with the DRB III(R). Refer to the "Reset Adaptives" menu selection on the DRB III(R).

NOTE: Align flywheel on straight pin in crankshaft.

NOTE: New bolts must always be used when installing the flywheel.

1. Position the flywheel (3) on the crankshaft.
2. Install the spacer (2) and new flywheel bolts (1).
   Fig 2: Identifying Special Tool 9102

   Courtesy of DAIMLERCHRYSLER CORP.
3. Install Special Tool 9102 (1) Flywheel Locking Tool.
4. Initially tighten the flywheel bolts to 45 N.m (33 ft. lbs.). For final torque, rotate the flywheel bolts an additional 45° clockwise using a torque angle gauge.
5. Install the clutch (Refer to CLUTCH/CLUTCH DISC - INSTALLATION) .
6. Remove Special Tool 9102 Flywheel Locking Tool.
7. Install the transmission (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION) .