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Home >> Chrysler >> 2006 >> 300 Base, 42RLE/VLP >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System >> Generator >> Installation >> 3.0L Diesel

3.0L Diesel

Fig 1: Removing/Installing Generator
GC0040666Courtesy of DAIMLERCHRYSLER CORP.
  1. Install the 2 upper bolts into generator. Install generator to vehicle.
    Fig 2: Loosening/Tightening Upper Mounting Bolts
    GC0040662Courtesy of DAIMLERCHRYSLER CORP.
  2. Hand start the 2 upper bolts.
  3. Start the 2 lower bolts.
  4. Torque bolts to 50 N.m (37 ft. lbs.).
    Fig 3: Disconnecting/Connecting Electrical Connectors
    GC0040661Courtesy of DAIMLERCHRYSLER CORP.
  5. Connect the electrical connectors.
    Fig 4: Removing/Installing Engine Mount Bracket
    GC0040659Courtesy of DAIMLERCHRYSLER CORP.
  6. Install the engine mount bracket to engine.
  7. Torque bolts to 30 N.m (22 ft. lbs.).
    Fig 5: Disconnecting/Connecting Fuel Tube Bracket
    GC0040660Courtesy of DAIMLERCHRYSLER CORP.
  8. Install fuel line bracket and tighten bolt.
    Fig 6: Removing/Installing Engine Mount
    GC0040658Courtesy of DAIMLERCHRYSLER CORP.
  9. Loose install engine mount.
    Fig 7: Removing/Installing Upper Engine Mount Bolts
    GC0040657Courtesy of DAIMLERCHRYSLER CORP.
  10. Hand start engine mount upper bolts.
    Fig 8: Removing/Installing Mount Lower Bolt
    GC0040656Courtesy of DAIMLERCHRYSLER CORP.
  11. Lower engine.
  12. Install lower engine mount bolts. Torque bolts to 50 N.m (37 ft. lbs.).
    Fig 9: Removing/Installing Mount Heat Shield
    GC0040655Courtesy of DAIMLERCHRYSLER CORP.
  13. Install engine mount heat shield and tighten bolt.
    Fig 10: Disconnecting/Connecting Tube
    GC0040653Courtesy of DAIMLERCHRYSLER CORP.
  14. Connect heater tube and start tube nut.
    Fig 11: Disconnecting/Connecting Heater Tube Nut
    GC0040652Courtesy of DAIMLERCHRYSLER CORP.
  15. Tighten tube nut.
    Fig 12: Clamping/Unclamping Rear Heater Hose
    GC0040651Courtesy of DAIMLERCHRYSLER CORP.
  16. Release rear heater tube clamp.
    Fig 13: Clamping/Unclamping Front Heater Hose
    GC0040650Courtesy of DAIMLERCHRYSLER CORP.
  17. Release front heater tube clamp.
    Fig 14: Relocating Sway Bar
    GC0040665Courtesy of DAIMLERCHRYSLER CORP.
  18. Swing sway bar up and into place.
    Fig 15: Removing/Installing Sway Bar Mounts
    GC0040664Courtesy of DAIMLERCHRYSLER CORP.
  19. Install mounting brackets and tighten bolts to 60 N.m (44 ft. lbs.).
    Fig 16: Removing/Installing Sway Bar Heat Shield
    GC0040663Courtesy of DAIMLERCHRYSLER CORP.
  20. Install sway bar mounting bracket heat shields.
    Fig 17: Installing Drive Belt
    GC0040649Courtesy of DAIMLERCHRYSLER CORP.
  21. Install drive belt.
    Fig 18: Installing Rear Belly Pan
    GC0040647Courtesy of DAIMLERCHRYSLER CORP.
  22. Install rear belly pan.
    Fig 19: Installing Middle Belly Pan
    GC0040644Courtesy of DAIMLERCHRYSLER CORP.
  23. Install middle belly pan.
    Fig 20: Identifying Belly Pans
    GC0040643Courtesy of DAIMLERCHRYSLER CORP.
  24. Install front belly pan.
    Fig 21: Removing/Installing Side Shield
    GC0040646Courtesy of DAIMLERCHRYSLER CORP.
  25. Install belly pan side shield.
  26. Lower vehicle.
  27. Connect negative battery cable.
  28. Check coolant level and refill if necessary.
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