Repair and Diagnosis: Transmission: Clutch: Removal: Installation

Fig 1: Releasing Diaphragm Pressure To Set Adjusting Ring Location

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1. If the clutch cover is to be reused, adjustment is required. Use an old release bearing or a length of pipe to release diaphragm pressure. Set the adjusting ring to the mark as shown.
   Fig 2: Locating Clutch Cover Bolts

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2. Position the clutch disc and clutch cover on the flywheel.
3. Loosely install the clutch cover bolts (1).
   Fig 3: Identifying Alignment Tool

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4. Install a universal clutch alignment tool (1).
5. Align the clutch disc.
   Fig 4: Locating Clutch Cover Bolts

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   NOTE: Gradually tighten the clutch cover bolts 1 to 1 1/2 turns at a time.
6. Tighten the clutch cover bolts (1) until all bolts are fully seated. Tighten to 25 N.m (18 ft. lbs.).
   Fig 5: Identifying Alignment Tool

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7. Remove the clutch alignment tool (1).
8. Install the transmission (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION) .