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Charging System: Generator: Installation: 2.0/2.4L

Fig 1: Removing/ Installing Generator
GC0021903Courtesy of DAIMLERCHRYSLER CORP.
  1. Install generator and loose assemble the bolt and nut.
  2. Install and tension the generator belt, (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
    Fig 2: Lower Pivot Bolt
    GC0021901Courtesy of DAIMLERCHRYSLER CORP.
    1 - LOWER PIVOT BOLT
  3. Tighten the lower pivot bolt to 54 N.m (40 ft. lbs.).
  4. Install axle shaft, refer to INSTALLATION .
  5. Install lower control arm to steering knuckle, refer to the Suspension section.
  6. Install the lower ball joint nut and tighten, refer to the Suspension section.
  7. Install the axle retaining nut and tighten, refer to INSTALLATION .
    Fig 3: View Of Pencil Strut
    GC0021900Courtesy of DAIMLERCHRYSLER CORP.
    1 - PENCIL STRUT
  8. Install the pencil strut, refer to the body section.
    Fig 4: Identifying Battery(+) Connector and Field Connector
    GC0021902Courtesy of DAIMLERCHRYSLER CORP.
    1 - FIELD CONNECTOR
    2 - BATTERY CONNECTION
  9. Install the B+ terminal nut and wire and tighten to 11.3 N.m (100 ins. lbs.).
  10. Plug in the field circuit to the generator.
    Fig 5: Accessory Drive Splash Shield
    GC0021899Courtesy of DAIMLERCHRYSLER CORP.
    1 - ACCESSORY DRIVE BELT SPLASH SHIELD
  11. Install the accessory drive splash shield.
  12. Install the right front wheel, refer to the Wheels and Tire section.
  13. Lower vehicle.
    Fig 6: Generator T-Bolt Locknut And Adjustment Bolt
    GC0021898Courtesy of DAIMLERCHRYSLER CORP.
  14. Tighten the T-bolt locknut and tighten to 54 N.m (40 ft. lbs.)
  15. Connect the negative battery cable.
  16. Install the air cleaner lid and connect the inlet air temperature sensor and makeup hose.
  17. Check the transmission fluid.