lemon-mirror:
Home >> Chrysler >> 2007 >> Pacifica Limited, AWD >> Repair and Diagnosis >> Engine Mechanical >> Fuel System >> Fuel Delivery >> Fuel Pump Module >> Removal >> Fuel Pump Module

Fuel Pump Module

  1. Release fuel pressure, refer to FUEL SYSTEM PRESSURE RELEASE PROCEDURE  .
  2. Disconnect negative battery cable.
  3. Remove fuel tank, see REMOVAL .
  4. Vacuum area before removing fuel pump module lock ring.
  5. Disconnect vapor line and electrical connector.
    Fig 1: Locking Ring Contact Points
    GC0000364Courtesy of CHRYSLER LLC
  6. Remove Fuel Pump Module lock ring.
    NOTE: Use a brass punch to remove the 1/4 turn lock ring. Make contact only at the points shown.
    Fig 2: Electrical Connector
    GC0000393Courtesy of CHRYSLER LLC
  7. Remove fuel pump module top.
  8. Drain Fuel Tank using an approved gasoline draining station.
  9. Disconnect electrical connector.
  10. The wire connector to the passenger side level sensor needs to be disconnected before removing the reservoir from the tank.
    Fig 3: Return Hose and Fuel Line Locking Tabs
    GC0000396Courtesy of CHRYSLER LLC
  11. Tab location in fuel pump module for return line and fuel supply line.
    Fig 4: Return Hose Removal
    GC0000395Courtesy of CHRYSLER LLC
  12. Remove return line from pump module. Use a small screwdriver to pry tab back and tip hose to one side. Pry tab on other side back to release hose.
    CAUTION: Care should be taken to not crack/break the locking tabs or supply line fitting.
  13. Remove fuel line from top of the pump module. Use a small screwdriver to pry tab back and tip hose to one side. Pry the tab on other side back to release hose.
  14. Tip fuel pump module on its side to remove fuel from reservoir.
  15. Remove fuel pump module.
· About lemon-mirror