lemon-mirror:
Home >> Chrysler >> 2007 >> Pacifica Limited, FWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension System >> Rear Suspension >> Spring >> Installation >> Coil Spring

Coil Spring

NOTE: Rear coil springs are interchangeable, but there is a designated top and bottom to each spring. A factory installed tag displaying "THIS END UP" is to be located near the top of each spring.
Fig 1: Coil Spring & Shock Absorber
GC0000275Courtesy of CHRYSLER LLC
1 - SPRING LINK
2 - SHOCK ABSORBER
3 - ISOLATOR
4 - COIL SPRING
  1. Place coil spring isolator (3) on top of coil spring (4).
  2. Install coil spring, top end first. Match lower end coil against abutment built into spring link (1).
  3. Install shock absorber (2) by setting lower end into pocket in spring link (1), then tipping top inward until aligned with upper mounting holes.
    Fig 2: Shock Absorber Mounting - Upper
    GC0001592Courtesy of CHRYSLER LLC
    1 - SHOCK ABSORBER
    2 - MOUNTING BOLTS
    3 - SPRING LINK
  4. Start shock absorber (1) upper mounting bolts (2), but do not tighten at this time  .
    NOTE: Before raising jack, verify that coil spring isolator is in place and spring lower end coil is correctly placed against abutment built into spring link.
  5. Carefully raise jack, guiding coil spring and lower end of shock absorber into mounted positions. Once shock absorber lower mounting hole lines up with hole in spring link, stop jacking.
    Fig 3: Shock Absorber Mounting - Lower
    GC0000274Courtesy of CHRYSLER LLC
    1 - SPRING LINK
    2 - BOLT
    3 - SHOCK ABSORBER
    4 - NUT
  6. Install lower shock absorber (3) mounting bolt (2) and nut (4). Do not tighten at this time. 
    Fig 4: Rear Crossmember Mounting Bolts
    GC0000268Courtesy of CHRYSLER LLC
  7. Continue to raise crossmember with jack until two crossmember previously removed mounting bolts (2 or 3 and 4 or 5) can be installed and tightened. Tighten bolts to 163 N.m (120 ft. lbs.).
    Fig 5: Shock Absorber Mounting - Upper
    GC0001592Courtesy of CHRYSLER LLC
    1 - SHOCK ABSORBER
    2 - MOUNTING BOLTS
    3 - SPRING LINK
  8. Tighten shock absorber (1) upper mounting bolts (2) to 61 N.m (45 ft. lbs.).
  9. Lower and remove jack.
    Fig 6: Tire And Wheel Assembly
    GC0048459Courtesy of CHRYSLER LLC
  10. Install tire and wheel assembly (1). Refer to INSTALLATION . Install and tighten wheel mounting nuts (3) to 135 N.m (100 ft. lbs.).
  11. Lower vehicle.
  12. Position vehicle on alignment rack/drive-on hoist. Raise vehicle as necessary to access mounting bolt.
    Fig 7: Shock Absorber Mounting - Lower
    GC0000274Courtesy of CHRYSLER LLC
    1 - SPRING LINK
    2 - BOLT
    3 - SHOCK ABSORBER
    4 - NUT
  13. Tighten shock absorber (3) lower mounting bolt (2) and nut (4) to 102 N.m (75 ft. lbs.).