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Radiator, Engine Cooling: Installation: 5.7L/6.4L

NOTE:

Assistance may be required for radiator placement into vehicle till the lower radiator core support has been installed.

GC0144487Courtesy of CHRYSLER GROUP, LLC
  1. Position the radiator onto engine compartment.
  2. Position the lower radiator core support in vehicle.
  3. Loosely  install the lower radiator core support (2) Bolts (1).
  4. Seat the radiator assembly lower rubber isolators into the mounting holes in radiator lower support.
    GC0144486Courtesy of CHRYSLER GROUP, LLC
  5. Install the radiator fan assembly (3). Refer to FAN, COOLING, INSTALLATION .
    GC0095212Courtesy of CHRYSLER GROUP, LLC
    1 - LOWER RADIATOR HOSE
    2 - RADIATOR FAN ASSEMBLY
  6. Install the lower radiator hose (1) and clamp.
  7. Install the lower belly pan.
  8. Lower vehicle.
    GC0144643Courtesy of CHRYSLER GROUP, LLC
  9. Install the upper shroud cover by applying pressure downwards till the snap into place.
  10. Install the radiator mounting bracket (1) and bolts (3). Tighten to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0144644Courtesy of CHRYSLER GROUP, LLC
  11. Position the condenser on radiator and loosely install the support bolt (2).
  12. Install the condenser upper and lower mounting bolts. Tighten bolts to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
  13. Tighten the support bolt (2) to the proper torque specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0144642Courtesy of CHRYSLER GROUP, LLC
  14. Install the air deflectors (1).
  15. Position the hood latch release cable (2) through the notch in deflector.
  16. Install the front bumper fascia. Refer to FASCIA, FRONT, INSTALLATION .
  17. Install the upper radiator upper hose. Align hose so it does not interfere with the accessory drive belt or engine.
  18. Connect the negative battery cable.
    GC0148444Courtesy of CHRYSLER GROUP, LLC
  19. Install the air intake assembly (5). Refer to BODY, AIR CLEANER, INSTALLATION, 5.7L or BODY, AIR CLEANER, INSTALLATION, 6.4L .
  20. Fill the cooling system with coolant. Refer to STANDARD PROCEDURE .
  21. Operate the engine until it reaches normal operating temperature. Check the cooling system and automatic transmission for the correct fluid levels.