Repair and Diagnosis: Electrical: Starter: Overhaul

Check commutator for out-of-round and proper amount of undercut. Replace or repair armature if not within specification. See the STARTER SPECIFICATIONS  table. Ensure brushes are not worn beyond wear line (outer line closest to commutator contact surface). Check pinion gap. See PINION GAP under BENCH TESTS in this article.

Fig 1: Exploded View of Direct Drive Starter

Courtesy of CHRYSLER MOTORS.

Fig 2: Exploded View of Gear Reduction Starter

Courtesy of CHRYSLER MOTORS.