Removal And Installation

REMOVAL 

1. Perform the fuel pressure release procedure. Refer to FUEL DELIVERY, STANDARD PROCEDURE .
2. Remove the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .

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3. Lift the cover, unscrew the screws and remove the cover to access the fuel pipes (1).

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4. Open the clamp and release the fuel vapor hoses (1).

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5. Lift the cover, remove the screws and cover to access the fuel pump.

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6. Disconnect the fuel pump wire harness connector (1).
7. Disconnect the fuel delivery pipe quick coupling (2).
8. Disconnect the fuel vapor pipe quick couplings (3).

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9. Mount the 2000002100 (EMEA) or (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (NAFTA) tool (1a) and remove the pump assembly mounting ring set (1b).

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10. Disconnect the quick coupling of the fuel vapor recovery pipe (1).

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11. Remove the fuel pump assembly (1).

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12. Remove the seal from the tank (1).

INSTALLATION 

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1. Install the fuel pump assembly with a NEW  tank seal, taking care to align the reference (1a) on the tank with the appendix (1b) of the pump.

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2. Install the fuel pump assembly mounting ring, by aligning the reference (1a) with the reference (1b) on the tank.
3. Mount the 2000002100 (EMEA) or (special tool #9340, SAE Fuel Pump Lock Ring Wrench) (NAFTA) tool (2) and tighten the fuel pump assembly retaining nut.
4. Connect the fuel vapor quick couplings.
5. Connect the quick coupling of fuel supply hose.
6. Connect the wire harness connector to the fuel pump.
7. Install the access cover to the fuel pump, tighten the screws and lower the cover.
8. Install the rear seat cushion. Refer to SEAT CUSHION, REMOVAL AND INSTALLATION .