Transfer Case

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

1. NOTE: The help of an assistant will be required.

   Position the transfer case on the crossmember. Lower the transmission approximately 25.4 mm (1 in).

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2. NOTE: The help of an assistant will be required.

   Position the transfer case to the transmission and onto the output shaft.

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3. Install new transfer case-to-transmission bolts.

   Torque: 168 lb.in (19 Nm)

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4. Install new transfer case-to-transmission bolts.

   Torque: 168 lb.in (19 Nm)

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5. Refer to: Transmission Support Insulator .
6. Install the LH exhaust support bracket and bolt.

   Torque: 41 lb.ft (55 Nm)

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7. Install the transmission support crossmember. Refer to: Transmission Support Crossmember .
8. Connect the vent hose to the transfer case.

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   Vehicles With: 1-Speed Torque On Demand Transfer Case 

9. Connect the electrical connector and attach the harness retainer clip from the transfer case.

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   Vehicles With: 2-Speed Torque On Demand Transfer Case 

10. Connect the shift motor electrical connector.

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11. Connect the shift motor electrical connector.

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    All vehicles 

12. NOTE: Align the index marks made during removal.

    Install the rear driveshaft. Refer to: Rear Driveshaft .

13. NOTE: Align the index marks made during removal.

    Install the front driveshaft. Refer to: Front Driveshaft .

14. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .
15. If equipped. Position the skid plate and install the skid plate bolts.

    Torque: 30 lb.ft (40 Nm)

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