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Injector Replacement

  1. Relieve fuel pressure (see FUEL PRESSURE RELIEVING ).
  2. Remove the intake manifold cover (see step 1 on REMOVAL ).
  3. Disconnect the connectors from the injectors (A) and ground cable (B).
    Fig 1: Disconnecting Connectors From Injectors And Ground Cable With Torque Specifications
    G03674096Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Disconnect the quick-connect fittings (C).
  5. Remove the fuel rail mounting nuts (D) from the fuel rail (E).
  6. Remove the injector clip (F) from the injector.
  7. Remove the injector from the fuel rail.
  8. Coat the new O-ring (A) with clean engine oil, and insert the injectors (B) into the fuel rail (C).
    Fig 2: Inserting Injectors Into Fuel Rail
    G03674097Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the injector clip (D).
  10. Coat the injector O-rings (E) with clean engine oil.
  11. Install the injector into the injector base (F).
  12. Install the fuel rail mounting nuts and ground cable.
  13. Connect the connectors on the injectors.
  14. Connect the quick-connect fittings (see FUEL LINE/QUICK-CONNECT FITTING INSTALLATION ).
  15. Turn the ignition switch ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel pressure in the fuel line rises. Repeat this two or three times, then check for fuel leakage.
  16. Install the intake manifold cover.