Transfer Assembly: Disassembly

Fig 1: Exploded View Of Transfer Assembly Components And Torque Specifications

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

• Companion flange holder 07RAB-TB4010A or 07RAB-TB4010B
• Holder handle 07JAB-001020A

1. Remove the transfer holder (A) from the transfer housing (B).
   Fig 2: Removing Transfer Holder From Transfer Housing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Cut the lock tab on the locknut using a chisel.
   Fig 3: Cutting Lock Tab On Locknut

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3. Secure the transfer housing (A) in a bench vise (B) with soft jaws. To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.
   Fig 4: Securing Transfer Housing In Bench Vise

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Install the special tool on the companion flange, then loosen the locknut.
5. Remove the special tool.
6. Remove the locknut (A), conical spring washer (B), back-up ring (C), O-ring (D), and companion flange (E) from the transfer output shaft (F).
   Fig 5: Removing Locknut, Conical Spring Washer, Back-Up Ring, O-Ring And Companion Flange

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Remove the transfer output shaft (A) from the transfer housing (B), then remove the transfer spacer (C) from the transfer output shaft.
   Fig 6: Removing Transfer Output Shaft From Transfer Housing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
8. Remove the oil seal (A) and tapered roller bearing (B) from the transfer housing (C).
   Fig 7: Removing Oil Seal And Tapered Roller Bearing From Transfer Housing

   Courtesy of AMERICAN HONDA MOTOR CO., INC.