Installation Procedure
- Install the transfer case on a suitable transmission jack.
- Install a new transfer case gasket.
- Rotate the transfer case so that the transfer case is parallel to the torsion bar mounting bracket.
- Raise the transfer case into position.
- Rotate the transfer case so that the transfer case is aligned with the adapter.
- Install the transfer case on the adapter.
- Install the mounting nuts for the transfer case.
Tighten: Tighten the mounting nuts to 50 N.m (37 lb ft).
- Connect the vent hoses to the transfer case and transmission.
- Connect the vehicle speed sensor and encoder motor electrical connectors.
- Install the fuel lines into the retainer at the top of the transfer case.
- Install the transmission support member. Refer to Transmission Support Replacement .
- Remove the transmission jack.
- Install the front propeller shaft. Refer to Propeller Shaft Replacement - Front .
- Install the rear propeller shaft. Refer to Propeller Shaft Replacement - Rear .
- Fill the transfer case with the proper transfer case fluid. Refer to Transfer Case Fluid Replacement .
- Lower the vehicle. Refer to Lifting and Jacking the Vehicle .
- Fill the transmission fluid with the proper fluid. Refer to Automatic Transmission Fluid/Filter Replacement .
IMPORTANT:
When installing a new transfer case gasket, ensure that the locator tab is facing up for proper installation. Install the gasket without the use of any type of sealant or lubricant.
NOTE:
Refer to Fastener Notice
.