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Home >> Hyundai >> 2004 >> Sonata GLS >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle System >> Automatic Transaxle System >> Automatic Transaxle >> Removal

Automatic Transaxle: Removal

(F4A42 Model) 

  1. Remove the battery terminal and battery.
  2. Remove the drain plug and drain the automatic transaxle fluid
    Fig 1: Identifying Drain Plug
    G00753801Courtesy of HYUNDAI MOTOR CO.
  3. Remove the air cleaner assembly.
  4. Disconnect the speedometer sensor connector.
  5. Disconnect the transaxle range switch connector, solenoid connector, and oil temperature sensor connector.
    Fig 2: Identifying TR Switch Connector
    G00753802Courtesy of HYUNDAI MOTOR CO.
  6. Remove the oil cooler hose.
    Fig 3: Identifying Oil Cooler Hose
    G00753803Courtesy of HYUNDAI MOTOR CO.
  7. Remove the control cable.
    Fig 4: Identifying Control Cable & Clip
    G00753804Courtesy of HYUNDAI MOTOR CO.
  8. Remove the steering u-joint bolt and return tube mounting bolts.
    NOTE: Mark a mating line on the steering column universal joint and the gear box before disassembling to make the installation easier.
    Fig 5: Identifying Steering Column Shaft Universal Joint
    G00753805Courtesy of HYUNDAI MOTOR CO.
  9. Separate the power steering oil pump hose.
    Fig 6: Separating Power Steering Oil Pump Hose
    G00753806Courtesy of HYUNDAI MOTOR CO.
  10. Separate the power steering return hose.
    Fig 7: Separating Power Steering Return Hose
    G00753807Courtesy of HYUNDAI MOTOR CO.
  11. Remove the upper connecting transaxle bolt.
  12. Attach the special tools, engine support fixture, (J28467-B, J28467-125) to the engine hooks.
  13. Remove the tire and caliper
    Fig 8: Removing Brake Caliper
    G00753808Courtesy of HYUNDAI MOTOR CO.
  14. Separate the tie rod end.
    Fig 9: Separating Tie Rod End
    G00753809Courtesy of HYUNDAI MOTOR CO.
  15. Remove the wheel speed sensor and the knuckle mounting bolt.
    Fig 10: Removing Wheel Knuckle Bolt
    G00753810Courtesy of HYUNDAI MOTOR CO.
  16. Remove the transaxle mounting bracket.
    1. Insulator bolt
      Fig 11: Removing Transaxle Mounting Bracket Insulator Bolt
      G00753811Courtesy of HYUNDAI MOTOR CO.
    2. Body mounting bolt (Upper)
      Fig 12: Removing Upper Body Mounting Bolt
      G00753812Courtesy of HYUNDAI MOTOR CO.
    3. Body mounting bolt (Side)
      Fig 13: Removing Side Body Mounting Bolt
      G00753813Courtesy of HYUNDAI MOTOR CO.
    4. Transaxle side mounting bolt.
      Fig 14: Removing Transaxle Side Mounting Bolt
      G00753814Courtesy of HYUNDAI MOTOR CO.
  17. Remove the front roll stopper.
    1. Insulator bolt
      Fig 15: Removing Front Roll Stopper Insulator Bolt
      G00753815Courtesy of HYUNDAI MOTOR CO.
    2. Stopper bolt (Upper)
      Fig 16: Removing Front Roll Stopper Upper Stopper Bolt
      G00753816Courtesy of HYUNDAI MOTOR CO.
    3. Stopper bolt (Lower)
      Fig 17: Removing Front Roll Stopper Lower Stopper Bolt
      G00753817Courtesy of HYUNDAI MOTOR CO.
  18. Remove the rear roll stopper.
    1. Insulator bolt
      Fig 18: Removing Rear Roll Stopper Insulator Bolt
      G00753818Courtesy of HYUNDAI MOTOR CO.
    2. Stopper bolt
      Fig 19: Removing Rear Roll Stopper Bolt
      G00753819Courtesy of HYUNDAI MOTOR CO.
  19. Remove the drive shaft.
  20. Remove the subframe mounting bolts and the subframe.
    Fig 20: Removing Subframe Mounting Bolts
    G00753820Courtesy of HYUNDAI MOTOR CO.
  21. Install the jack under the transaxle assembly.
    Fig 21: Installing Jack Under Transaxle Assembly
    G00753821Courtesy of HYUNDAI MOTOR CO.
  22. Remove the automatic transaxle mounting lower bolts.
    Fig 22: Identifying Lower Transaxle Mounting Bolts
    G00753822Courtesy of HYUNDAI MOTOR CO.
  23. Remove the engine to automatic transaxle bolts.
  24. Remove the automatic transaxle assembly by jack.
    CAUTION:
    1. Engine and transmission mounting insulators should be installed as specified orders.
    2. Mounting bracket installation procedures.
      1. Engine mounting bracket.
      2. T/M mounting bracket.
      3. Rear roll stopper mounting bracket.
      4. Front roll stopper mounting bracket.
    3. When installing the front roll stopper mounting bracket, be especially careful not to crush the insulator. If crushed, idle vibration may occur.