lemon-mirror:
Home >> Hyundai >> 2007 >> Tucson GLS, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case Assembly >> Coupling Assembly >> Disassembly

Coupling Assembly: Disassembly

  1. Remove the coupling (A) flange (B) mounting nut (C).
    Fig 1: Identifying Coupling Flange Mounting Nut
    G04811133Courtesy of HYUNDAI MOTOR CO.
  2. Remove the flange spacer (A).
    Fig 2: Identifying Flange Spacer
    G04811134Courtesy of HYUNDAI MOTOR CO.
  3. Remove the coupling flange oil seal (A).
    Fig 3: Identifying Coupling Flange Oil Seal
    G04811135Courtesy of HYUNDAI MOTOR CO.
  4. Using a general tool, 3-way puller (A), remove the flange assembly (B) from the coupling (C).
    Fig 4: Removing Flange Assembly From Coupling
    G04811136Courtesy of HYUNDAI MOTOR CO.
  5. Remove the flange oil seal (A) using special tool (09432-33200).
    Fig 5: Identifying Flange Oil Seal With Special Tool (09432-33200)
    G04811137Courtesy of HYUNDAI MOTOR CO.
  6. Remove the coupling case assembly (A).
    Fig 6: Identifying Coupling Case Assembly
    G04811138Courtesy of HYUNDAI MOTOR CO.
    1. Remove the coupling case oil seal (A)
      NOTE: Insert the (-) driver between the oil seal and the clutch housing, then remove the oil seal
      Fig 7: Identifying Coupling Case Oil Seal
      G04811139Courtesy of HYUNDAI MOTOR CO.
    2. Remove the snap ring.
    3. Remove the Electric Magnetic clutch (B) mounting nuts (A-3EA).
      Fig 8: Identifying Electric Magnetic Clutch Mounting Nuts
      G04811140Courtesy of HYUNDAI MOTOR CO.
      Fig 9: Electric Magnetic Clutch With Torque Specifications
      G04811141Courtesy of HYUNDAI MOTOR CO.
  7. Remove the wave spring (B) for fixing the plate (A) and the secondary clutch assembly.
    Fig 10: Identifying Wave Spring For Fixing Plate
    G04811142Courtesy of HYUNDAI MOTOR CO.
  8. Remove the snap ring (A).
    Fig 11: Identifying Snap Ring
    G04811143Courtesy of HYUNDAI MOTOR CO.
  9. After removing the oil seal, remove the snap ring (A).
    Fig 12: Identifying Oil Seal And Snap Ring
    G04811144Courtesy of HYUNDAI MOTOR CO.
  10. Remove the back plate and the secondary clutch (A) assembly simultaneously using special tool (09478-26100).
    Fig 13: Identifying Back Plate And Secondary Clutch
    G04811145Courtesy of HYUNDAI MOTOR CO.
    1. Separate the back plate (A) from the input shaft.
      Fig 14: Identifying Back Plate From Input Shaft
      G04811146Courtesy of HYUNDAI MOTOR CO.
    2. Remove the plates (A-10EA) and the discs (B-10EA).
      Fig 15: Identifying Plates (A-10EA) And Discs (B-10EA)
      G04811147Courtesy of HYUNDAI MOTOR CO.
    3. Remove the armature (A).
      Fig 16: Identifying Armature
      G04811148Courtesy of HYUNDAI MOTOR CO.
    4. Remove the input shaft (A).
      Fig 17: Identifying Input Shaft
      G04811149Courtesy of HYUNDAI MOTOR CO.
  11. Remove the steel balls (A-6EA) on the base cam.
    Fig 18: Identifying Steel Balls On Base Cam
    G04811150Courtesy of HYUNDAI MOTOR CO.
  12. Remove the base cam (A).
    Fig 19: Identifying Base Cam
    G04811151Courtesy of HYUNDAI MOTOR CO.
  13. Remove the thrust washer (A).
    Fig 20: Identifying Thrust Washer
    G04811152Courtesy of HYUNDAI MOTOR CO.
  14. Remove the thrust race.
    Fig 21: Identifying Thrust Race
    G04811153Courtesy of HYUNDAI MOTOR CO.
  15. Remove the snap ring (A).
    Fig 22: Identifying Snap Ring
    G04811154Courtesy of HYUNDAI MOTOR CO.
  16. Remove the disk (A) of the primary clutch.
    Fig 23: Identifying Disk Of Primary Clutch
    G04811155Courtesy of HYUNDAI MOTOR CO.
  17. Remove the plate (A) of the primary clutch.
    Fig 24: Identifying Plate Of Primary Clutch
    G04811156Courtesy of HYUNDAI MOTOR CO.
    NOTE: Additionally remove each 2EA discs and plates alternately.