Transfer Case: Disassembly

Drain the transfer oil through drain plug hole.
Remove the pinion assembly mounting bolts (6EA) and then remove the pinion assembly (A).
NOTE: This assembly can be removed with a propeller shaft assembly in REMOVAL step.

Fig 1: Identifying Pinion Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the transfer cover (A) with the inner drive shaft (B) assembly.

Fig 2: Identifying Transfer Cover With Inner Drive Shaft
Courtesy of HYUNDAI MOTOR CO.
Remove the transfer drive gear assembly (A) from the transfer housing.

Fig 3: Identifying Transfer Drive Gear Assembly From Transfer Housing
Courtesy of HYUNDAI MOTOR CO.
Remove the hypoid gear shaft assembly (A) from the transfer housing.

Fig 4: Identifying Hypoid Gear Shaft Assembly From Transfer Housing
Courtesy of HYUNDAI MOTOR CO.
Remove the oil seal (A) (47452-39000, transfer drive gear left hand side).
NOTE: When reassembling the transfer, be sure to always replace the oil seal (47452-39000) with new part.

Fig 5: Identifying Oil Seal (47452-39000), Transfer Drive Gear Left Hand Side
Courtesy of HYUNDAI MOTOR CO.
Using a sliding hammer, remove the taper roller bearing outer races (A) from the transfer cover (B) and housing (C).

Fig 6: Identifying Taper Roller Bearing Outer Races From Transfer Cover And Housing
Courtesy of HYUNDAI MOTOR CO.

Fig 7: Identifying Taper Roller Bearing Outer Races From Transfer Cover
Courtesy of HYUNDAI MOTOR CO.
Using the SST (09455-32200), remove the oil seal (A) from the transfer cover.
NOTE: When reassembling the transfer, be sure to always replace the oil seal (47350-39010) with new part.

Fig 8: Removing Oil Seal From Transfer Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the snap ring (A) from the transfer cover.

Fig 9: Removing Snap Ring From Transfer Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the inner drive shaft assembly (A) from the transfer cover (B) by hammering.

Fig 10: Identifying Inner Drive Shaft Assembly From Transfer Cover
Courtesy of HYUNDAI MOTOR CO.
Using a sliding hammer (A), remove the other taper roller bearing outer race (B) from the transfer cover.

Fig 11: Identifying Other Taper Roller Bearing Outer Race From Transfer Cover
Courtesy of HYUNDAI MOTOR CO.