Repair procedures: Disassembly

Disconnect the M-terminal on the magnet switch assembly.

Fig 1: Disconnecting M-Terminal From The Magnet Switch Assembly
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After loosening the 3 screws (A), detach the magnet switch assembly (B).

Fig 2: Detaching Magnet Switch Assembly
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Loosen the through bolts (A).

Fig 3: Loosening Through Bolts
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Remove the brush holder assembly (A), yoke (B) and armature (C).

Fig 4: Removing Brush Holder Assembly, Yoke And Armature
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Remove the shield (A).

Fig 5: Removing Shield
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Remove the lever plate (A) and lever packing (B).

Fig 6: Removing Lever Plate And Lever Packing
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Disconnect the planet gear (A).

Fig 7: Disconnecting Planet Gears
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Disconnect the planet shaft assembly (A) and lever (B).

Fig 8: Disconnecting Planet Shaft Assembly And Lever
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Press the stop ring (A) using a socket (B).

Fig 9: Pressing Stop Ring Using Socket
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After removing the stopper (A) using stopper pliers (B).

Fig 10: Removing Stopper Using Stopper Pliers
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Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

Fig 11: Disconnecting Stop Ring, Overrunning Clutch, Internal Gear And Planet Shaft
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Reassembly is the reverse of disassembly.
NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

Fig 12: Pulling Overrunning Clutch Stop Ring Over Stopper

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